Co-sintering of dense electrophoretically deposited YSZ films on porous NiO-YSZ substrates for SOFC applications

An original process for the preparation of YSZ dense films with a thickness lower than 10 μm over NiO-YSZ substrates is presented. This process involves the preparation of a green membrane of NiO-YSZ and subsequent electrophoretic deposition (EPD) of commercial YSZ powder on this polymer-rich membrane. A single thermal treatment allowed removal of the organic compounds, sintering of the layers and full densification of the electrolyte. © 2005 Materials Research Society