Soluble poly-3-alkylpyrrole polymers on films and fabrics

Conductive textiles with specific properties can be produced by the chemical polymerisation of a range of 3-alkylpyrroles in the presence of textiles. The morphologies of these coatings are altered from the traditional conductive coatings. Comparison using a SEM reveals substantial differences.<br /

Methods of coating textiles with soluble conducting polymers

Soluble conducting alkyl polypyrrole polymers have been applied by either chemical polymerization of the 3-alkyl monomers or direct application of polymer emulsion to the surface. Solution, vapor and spray polymerization methods of coating poly(3-alkylpyrroles) to the surface of woven wool fabrics are explored. Conductive textile samples have also been prepared by applying emulsions of soluble prepolymerized 3-alkylpyrrole to the fabric surface. Direct applications of a conductive paint to the textile surface eliminate the exposure of the substrate to damaging oxidizing agents which allow the coating of more sensitive and delicate substrates. All textiles produced are tested for abrasion resistance and conductivity. For alkyl polypyrrole coated fabrics, the optimum carbon chain lengths are between n=10 and n=14, which result in optimum values of conductivity and solubility. The darkness of the tone is inversely related to the surface resistivity of the resulting conductive fabric. Therefore, deep black coatings have low resistivity whereas light gray coatings on a white fabric surface have higher surface resistivity. Longer alkyl chains result in higher surface resistivity in fabrics. The conductive coating of poly(3-decanylpyrrole) on the textile surface has a better abrasion resistance compared to that of an unsubstituted polypyrrole coating.<br /

Synthesis and characterization of soluble conducting polymers

Although conducting polymers have various potential applications, lack of solubility is an impediment in their direct application to material surfaces. Synthesis of alkyl pyrrole monomers and subsequent polymerization into soluble conducting polymers are aimed as alternatives to conventional methods of application of conducting polymers on substrates. Alkyl chains are attached to a pyrrole ring to produce solubility in the resulting conducting polypyrroles, which allow direct application of conductive polymer emulsions to any desired surface. Friedel-Crafts acylation of the tosyl-protected pyrrole provides high yields of the 3-acylated product. The conductivity values of poly-3- and 3, 4-substituted pyrroles are generally less than the unmodified polypyrrole. Increasingly bulkier groups attached to the pyrrole means lower conductivity of the resultant polymer. As the carbon chain length attached to the 3-position of pyrrole increases, the solubility also increases. However, the magnitude of change in conductivity of films and pellets of soluble conducting polypyrroles over the alkyl range is not significant.</p

Conductive poly(α,ω-bis(3-pyrrolyl)alkanes)-coated wool fabrics

Cross-linked poly(&alpha;,&omega;-bis(3-pyrrolyl)alkanes) were directly applied to woven wool substrates by either chemical, vapour or mist polymerization methods. Choice of dopant could greatly improve the surface resistance. The optimum coating on textiles with the lowest surface resistance, highest colour-fastness and stability was achieved using a mist polymerization method with 1,8-bis(pyrrolyl)octane, iron(III) chloride (FeCl3) as the oxidant and p-toluene sulfonic acid sodium salt (pTSA) as the dopant.<br /

Application of soluble poly (3-alkylpyrrole) polymers on textiles

Soluble conducting poly(3-decanylpyrrole) was directly applied to textiles as a nanoparticle emulsion, using a variety of techniques including hand-brushing, dipping and spray painting. These coatings were compared to those formed by chemical polymerization of 3-decanylpyrrole on the surface of the textile by solution, using vapor and spray polymerization methods. The coating formed using chemical polymerization methods had lower surface resistivity than that formed by direct application of a soluble polymer.It was observed that applied coatings of poly(3-decanylpyrrole) showed a smoother surface morphology with a more even dispersion compared to those formed by chemical methods.<br /

Conducting nylon, cotton and wool yarns by continuous vapor polymerization of pyrrole

Conductive textile yarns were prepared by a continuous vapor polymerization method; the application of polypyrrole by the continuous vapor polymerization method used is designed for the easy adaptation into industrial procedures. The resultant conductive yarns were examined by longitudinal and cross-sectional views, clearly showing the varying levels of penetration of the polymer into the yarn structure. It was found that for wool the optimum specific resistance was achieved by using the 400 TPM yarn with a FeCl3 solution concentration of 80 g/L FeCl3 to produce 1.69 &Omega; g/cm2. For cotton yarn, the optimum specific resistance of 1.53 &Omega; g/cm2 was obtained with 80 g/L of a FeCl3 solution.<br /

Synthesis and polymerization studies of 3-(+) and (-) -menthyl carboxylate pyrroles

The synthesis of 3-(&minus;)- and 3-(+)-menthyl carboxylate pyrrole was achieved in four high yielding steps, including the triisopropylsilyl (TIPS) protection of the pyrrole nitrogen, bromination of the 3-position, lithium halogen exchange followed by reaction with menthyl chloroformate, and finally de-protection. Chemical polymerization of both the TIPS protected, and non-protected, menthyl carboxylate pyrroles was performed and the resulting polymers exhibited conductivity ranging from 0.6 to 2.3 S/cm. Polymerization of the 3-menthyl-N-TIPS pyrrole on the surface of wool was achieved by using solution and mist polymerization methods.<br /

Novel conducting polymer films and coated textiles

This research developed non-hazardous methods for coating wool with conductive polymers for thermal and anti-static clothing. Conductive polymers are black in colour, thus the synthesis of new conductive polymers was required to produce coloured or fluorescent conductive textile. Cross-linked conductive polymers were also synthesised to increase their durability

Synthesis and polymerisation of α,ω-bis(3-pyrrolyl)alkanes

The synthesis, characterisation and polymerisation studies of a homologous series of &alpha;,&omega;-bis(pyrrolyl)alkanes are described. These &alpha;,&omega;-bis(pyrrolyl)alkanes were produced using Friedel&ndash;Crafts acylation followed by reduction of the carbonyl group using Red-Al&reg;. Chemical polymerisation of the resultant dimers using FeCl3 produced poly(&alpha;,&omega;-bis(pyrrolyl)alkane) films, which were characterised by SEM, FTIR and tested for conductivity.<br /