Observation and Understanding of the Initial Unstable Electrical Contact Behaviors

Reliable and long-lifetime electrical contact is a very important issue in the field of radio frequency microelectromechanical systems (MEMS) and in energy transmission applications. In this paper, the initial unstable electrical contact phenomena under the conditions of micro-newton-scale contact force and nanometer-scale contact gap have been experimentally observed. The repetitive contact bounces at nanoscale are confirmed by the measured instantaneous waveforms of contact force and contact voltage. Moreover, the corresponding physical model for describing the competition between the electrostatic force and the restoring force of the mobile contact is present. Then, the dynamic process of contact closure is explicitly calculated with the numerical method. Finally, the effects of spring rigidness and open voltage on the unstable electrical contact behaviors are investigated experimentally and theoretically. This paper highlights that in MEMS systems switch, minimal actuation velocity is required to prevent mechanical bounce and excessive wear

High-Throughput Measurement of the Contact Resistance of Metal Electrode Materials and Uncertainty Estimation

Low and stable contact resistance of metal electrode materials is mainly demanded for reliable and long lifetime electrical engineering. A novel test rig is developed in order to realize the high-throughput measurement of the contact resistance with the adjustable mechanical load force and load current. The contact potential drop is extracted accurately based on the proposed periodical current chopping (PCC) method in addition to the sliding window average filtering algorithm. The instrument is calibrated by standard resistors of 1 mΩ, 10 mΩ, and 100 mΩ with the accuracy of 0.01% and the associated measurement uncertainty is evaluated systematically. Furthermore, the contact resistance between standard indenter and rivet specimen is measured by the commercial DMM-based instruments and our designed test rig for comparison. The variations in relative expanded uncertainty of the measured contact resistance as a function of various mechanical load force and load current are presented

Modeling and Experimental Verification of Material Welding Characteristics for Low Current Switching Devices

Material welding failure considerably influences the electrical lifetime and reliability of low current switching devices. However, relevant studies on methods for calculating the threshold welding current and welding area under milli-Newton scale load forces are very limited. In this paper, the welding characteristics of metal material, including the threshold welding current, welding area and welding force are studied by using theoretical calculations and experiments. The comparison between the theoretical calculation and experimental results shows the accuracy of the built model. Further, the effects of mechanical load force and load current on welding force and welding area of representative metal materials are investigated. It is found that the anti-welding ability of metal materials depends not only on the exerted load force and current, but also the electrical resistivity, the thermal conductivity, the tensile strength, and the melting temperature of the materials