Design and commissioning of Fermilab's vertical test stand for ILC SRF cavities.

As part of its ILC program, Fermilab is developing a facility for vertical testing of SRF cavities. It operates at a nominal temperature of 2K, using a cryoplant that can supply LHe in excess of 20g/sec and provide bath pumping capacity of 125W at 2K. The below-grade cryostat consists of a vacuum vessel and LHe vessel, equipped with magnetic shielding to reduce the ambient magnetic field to <10mG. Internal fixed and external movable radiation shielding ensures that exposure to personnel is minimized. The facility features an integrated personnel safety system consisting of RF switches, interlocks, and area radiation monitors

Parameter Estimation and the Use of Catalog Data with TRNSYS

Under the supervision of Professors William Beckman and John Mitchell; 455pp.Due to assumptions, idealizations, and detailed specifications often required by existing TRNSYS components, difficulties are encountered in modeling the performance of cataloged components within TRNSYS transient thermal system simulations. A cataloged component is defined as a component whose performance is described by a manufacturer's catalog data. This performance data may be in either tabular or graphical form. To avoid these difficulties, a method has been developed for modeling cataloged components within TRNSYS. This method defines characteristic performance parameters through the manipulation of the basic equations governing the behavior of the component. These characteristic parameters are often combinations of terms, such as geometric specifications, fin efficiencies, or other quantities that require detailed knowledge of the construction of the component. Such detailed information is generally not found in manufacturers' catalogs. Other terms from the basic equations, such as fluid transport properties, are retained to provide a robust model. This method has been successfully used to predict the performance of sensible heat exchangers, chilled water cooling coils, and direct expansion cooling coils. Originally developed with the Engineering Equation Solver (EES) software package, the parameter estimation routine has been programmed to operate in the TRNSYS environment. Using a TRNSED interface, an Input Data File, a standard TRNSYS Type, and an optimization subroutine from a library of numerical routines, the best-fit values of the characteristic parameters are determined. These values can then be used in a TRNSYS simulation that utilizes that particular cataloged component

Design Guidelines for Avoiding Thermo-Acoustic Oscillations in Helium Piping Systems

Abstract Thermo-acoustic oscillations are a commonly observed phenomenon in helium cryogenic systems, especially in tubes connecting hot and cold areas. The open ends of these tubes are connected to the lower temperature (typically at 4.2 K), and the closed ends of these tubes are connected to the high temperature (300K). Cryogenic instrumentation installations provide ideal conditions for these oscillations to occur due to the steep temperature gradient along the tubing. These oscillations create errors in measurements as well as an undesirable heat load to the system. The work presented here develops engineering guidelines to design oscillation-free helium piping. This work also studies the effect of different piping inserts and shows how the proper geometrical combinations have to be chosen to avoid thermo-acoustic oscillations. The effect of an 80 K intercept is also studied and shows that thermo-oscillations can be dampened by placing the intercept at an appropriate location

New facility for testing LHC HTS power leads

A new facility for testing HTS power leads at the Fermilab Magnet Test Facility has been designed and operated. The facility has successfully tested 19 pairs of HTS power leads, which are to be integrated into the Large Hadron Collider Interaction Region cryogenic feed boxes. This paper describes the design and operation of the cryogenics, process controls, data acquisition, and quench management systems. HTS power lead test results from the commissioning phase of the project are also presented

LHC interaction region quadrupole cryostat production, alignment, and performance summary

The cryostat of a Large Hadron Collider (LHC) Interaction Region (IR) quadrupole magnet consists of all components of the inner triplet except the magnet assembly itself. It serves to support the magnet accurately and reliably within the vacuum vessel, to provide all required cryogenic piping, and to insulate the cold mass from heat radiated and conducted from the environment. The major components of the cryostat are the vacuum vessel, thermal shield, multi-layer insulation system, cryogenic piping, interconnections, and suspension system. While responsibility for the design and manufacture of the main quadrupole elements is divided between Fermilab and KEK, Fermilab alone is responsible for the design and final assembly of the cryostat for the LHC inner triplets. This paper describes the experience gained during fabrication of the first complete Q2 magnets, the alignment operation and results, and the cryogenic performance of the magnet on the test stand at Fermilab. 4 Refs

The 100 kA current leads for a superconducting transmission line magnet

A pair of current leads to power a transmission line magnet cooled at liquid helium temperature has been designed and developed at Fermilab. The leads designed to carry 100 kA dc current. Each lead consists of a warm end, heat exchange section and a cold end. The warm end is a half moon plate and cylinder brazed together. The heat exchange section is made of 202 copper rods arranged in a staggered pattern. Each rod is 6.35 mm in diameter and 1650 mm in length. The rods were soft-soldered into 12.7 mm deep holes at both warm and cold ends. The helium gas flow, guided by anodized aluminum baffles along the lead length, allows for a relatively high heat transfer coefficient between the current carrying rods and cooling helium gas. As a result the current leads were successfully tested with a ramping current of up to 104 kA. The current lead design, assembly work and the test results are presented

Production LHC HTS power lead test results

The Fermilab Magnet test facility has built and operated a test stand to characterize the performance of HTS power leads. We report here the results of production tests of 20 pairs of 7.5 kA HTS power leads manufactured by industry for installation in feed boxes for the LHC Interaction Region quadrupole strings. Included are discussions of the thermal, electrical, and quench characteristics under "standard" and "extreme" operating conditions, and the stability of performance across thermal cycles

Certification of Superconducting Solenoid-Based Focusing Lenses

The first production focusing lens for the HINS beam line at Fermilab has been assembled into a cryostat and tested. A total of 5 devices will be tested before they are installed in the low energy section of the HINS beam line, which uses copper Crossbar-H (CH) style RF cavities. One of the tested CH-section lens assemblies includes a pair of weak orthogonal steering dipoles nested within a strong focusing solenoid, and has six vapor cooled power leads. The other device has only the strong focusing solenoid, and utilizes a single pair of HTS power leads. The production test program is designed to measure the thermal performance of the cryostat, minimum cooling requirements for the HTS leads, quench performance of all superconducting components, and precise determination of the magnetic axis and field angles. Results and future plans for the first production device tests are presented