An Improved Shortcut Design Method of Divided Wall Columns Exemplified by a Liquefied Petroleum Gas Process

Designing a sustainable and economical distillation system is a big global challenge in the industrial chemical field. To address this issue, one of most promising solutions is the so-called dividing wall columns addressed in this work, which not only can cut energy cost but also use limited installation space. An improved shortcut design approach is developed in this work to provide accurate models for each section of dividing wall columns; meanwhile Underwood’s and Gilliland’s equations are employed to determine minimum reflux ratio and total number of stages in different column sections in terms of corresponding design specifications and operating conditions. This proposed approach has been applied to separations of mixtures of hydrocarbons and alcohol with different values on the ease of separation index. To test its effectiveness, the preliminary design parameters obtained through the improved proposed shortcut method are further validated by a rigorous simulation in Aspen HYSYS. Furthermore, the results indicate that this method could provide much more accuracy of average interconnecting stream composition of the prefractionator and main column than those of other methods. In practice, this method has been applied to a case of liquefied petroleum gas (LPG) separation with three targeted products in an industrial liquefied petroleum gas plant. The applications and efficiency of the shortcut method in this study lay a theoretical foundation for designing the separation of ideal mixtures involving dividing wall columns

Development of Chemical Reduction and Air Stripping Processes to Remove Mercury from Wastewater

This study evaluates the removal of mercury from wastewater using chemical reduction and air stripping using a full-scale treatment system at the Savannah River Site. The existing water treatment system utilizes air stripping as the unit operation to remove organic compounds from groundwater that also contains mercury (C ~ 250 ng/L). The baseline air stripping process was ineffective in removing mercury and the water exceeded a proposed limit of 51 ng/L. To test an enhancement to the existing treatment modality a continuous dose of reducing agent was injected for 6-hours at the inlet of the air stripper. This action resulted in the chemical reduction of mercury to Hg(0), a species that is removable with the existing unit operation. During the injection period a 94% decrease in concentration was observed and the effluent satisfied proposed limits. The process was optimized over a 2-day period by sequentially evaluating dose rates ranging from 0.64X to 297X stoichiometry. A minimum dose of 16X stoichiometry was necessary to initiate the reduction reaction that facilitated the mercury removal. Competing electron acceptors likely inhibited the reaction at the lower 1 doses, which prevented removal by air stripping. These results indicate that chemical reduction coupled with air stripping can effectively treat large-volumes of water to emerging part per trillion regulatory standards for mercury

CONTINUOUS CONTACT OF A GAS WITH LIQUID-SOLID SLURRIES.

A multistage agitated column was investigated for use as a countercurrent gas-slurry contractor. Experimental results show that at high gas rates and low impeller speeds the impellers became flooded with air and the rising gas approached slug flow as in highly aerated bubble columns. The overall effect of the solids concentration on the gas holdup was to decrease the holdup with increasing concentration. The effect is two fold. Increasing the gas rate effectively increased the slurry rate through the column and reduced the solid holdup