The Suction Panel - xHLFC and Structural Solution for Energy Efficient Aviation

Future energy-efficient aircraft requires a further drastic reduction in drag and weight. Is it contradictory to improve both at the same time? Is it possible to design a highly efficient HLFC system to be weight-neutral? The present study, performed within the Cluster of Excellence SE2A – Sustainable and Energy-Efficient Aviation, summarizes aspects and considerations of the contributing disciplines to derive a solution for a suction-based system on short-range aircraft wings with maximum efficiency, i.e. hybrid laminar flow control application capabilities at minimum weight penalty. Several new features – novel wing design and simulation tools, the potentials of thin plies for weigth saving and the 3D-printing possibilities for ventable core structures – are investigated to achive this goal

Design of Hybrid-Laminar-Flow-Control Wing and Suction System for Transonic Midrange Aircraft

Hybrid Laminar Flow Control (HLFC) has shown significant promise in the viscous drag reduction of aircraft. However, the use of HLFC for commercial applications requires further simplification. The current study proposes tools for the conceptual design of transonic HLFC wing and suction system. In the first part of the study, airfoil sections for the wing are optimized for minimum total drag using a multi-objective genetic algorithm approach at six span-wise locations. The induced drag of the wing is estimated using a vortex lattice method solver. In the second part of the study, suction system design is performed using ASPeCT, an in-house solver for HLFC system design. A simplified inner structure for the suction system is proposed, which can be integrated easily within the wing structure. A total drag penalty approach is proposed to establish a trade-off between matching the target suction distribution and the complexity of the suction system. Finally, the additional weight and off-design performance of the suction system are analyzed for a +/- 0.1 change in the design lift coefficient. A maximum fuel reduction of 7 % can be expected with the HLFC system taking into account the additional weight added and power off-take from the engine

Design and power calculation of HLFC suction system for a subsonic short-range aircraft

Hybrid laminar flow control (HLFC) can be a possible solution for future sustainable energy-efficient aviation. The current study proposes a MATLAB-based numerical tool for the design of the suction system for an airfoil optimized for a subsonic short-range HLFC application. Considerable energy losses may occur when the air passes through the perforated metallic outer surface and the inner structure of the suction system. A semi-empirical approach is used to design a layout that provides a target suction velocity based on measured pressure losses through porous medium and substructures. Flowbench measurements were performed on 3D-printed internal core test samples to quantify the pressure losses that can be used to create a lower pressure below the porous sheet matching the target suction velocity. The actual suction realized on the airfoil using this substructure concept has a discrete nature that increases with the distance between two adjacent walls. Finally, the suction system’s power requirement is calculated. The power requirement for distributed suction accounts for the pressure loss characteristics of the porous material, the internal core structure, and throttling holes. However, the study does not include the ducting losses from the substructure to the compressor. Approximately 80% of the total suction power is utilized to eject the sucked air back to the freestream conditions for a system with a compressor and propulsive system efficiency equal to one. The study analyses the performance of the designed internal core layout to different flight conditions and addresses the suction power requirement variation with lift coefficient and flight altitude.Aerodynamic