Investigation of the effects of intense pulsed particle beams on the durability of metal-to-plastic interfaces.

We have investigated the potential for intense particle beam surface modification to improve the mechanical properties of materials commonly used in the human body for contact surfaces in, for example, hip and knee implants. The materials studied include Ultra-High Molecular Weight Polyethylene (UHMWPE), Ti-6Al-4Al (titanium alloy), and Co-Cr-Mo alloy. Samples in flat form were exposed to both ion and electron beams (UHMWPE), and to ion beam treatment (metals). Post-analysis indicated a degradation in bulk properties of the UHMWPE, except in the case of the lightest ion fluence tested. A surface-alloyed Hf/Ti layer on the Ti-6Al-4V is found to improve surface wear durability, and have favorable biocompatibility. A promising nanolaminate ceramic coating is applied to the Co-Cr-Mo to improve surface hardness