Biopolymer nanocomposites: lessons from structure-property relationships

The urgent need to address sustainability within material science, driven by global environmental concerns over pollution, climate change, and resource scarcity, has led to a growing interest in bio-based materials. This thesis explores the potential of biopolymers as alternatives to non-renewable resources, specifically the ones derived from renewable and residual sources. The biomacromolecules can be harvested from plants, algae, microorganisms, and animal products; or extracted from the process waste of agricultural and urban cycles. In particular, the high stiffness (Young's modulus) exhibited by certain biopolymers, often surpassing that of standard engineering polymers, motivates this investigation. The biopolymers' uncontrolled chemical structure and morphology still inhibit their application in many industries. Inspired by the unique structures, properties, and functions found in biological systems, this research aimed to develop (solid-state) structureproperty relationships for relevant biopolymer systems aiming at predicting final material properties (physicochemical, thermal, mechanical, barrier). The focus on structure-property guidelines is brought about by systematic investigations of the intricate architecture and interactions found in biopolymers and bioinspired nanocomposites. The ultimate goal is to design bio-based materials with superior performance, such as lightweight, high stiffness and strength, and functionality, while at a competitive cost and sustainability.ChemE/Advanced Soft Matte

Systematic Study of the Nanostructures of Exfoliated Polymer Nanocomposites

High-performance bioinspired materials have shown rapid development over the last decade. Examples are brick-and-mortar hierarchical structures, which are often achieved via solvent evaporation. Although good properties are claimed, most systems are composed of stacked or intercalated platelets. Exfoliation is a crucial step to give ultimate anisotropic properties, e.g., thermal, mechanical, and barrier properties. We propose a general framework for all the various types of micro-scale structures that should be distinguished for 2D filler nanocomposites. In particular, the exfoliated state is systematically explored by the immobilization of montmorillonite platelets via (gelatin) hydrogelation. Scattering techniques were used to evaluate this strategy at the level of the particle dispersion and the regularity of spatial arrangement. The gelatin/montmorillonite exfoliated nanostructures are fully controlled by the filler volume fraction since the observed gallery d-spacings perfectly fall onto the predicted values. Surprisingly, X-ray analysis also revealed short- and quasi long-range arrangement of the montmorillonite clay at high loading.ChemE/Advanced Soft MatterBT/Environmental Biotechnolog

Affine Deformation and Self-Assembly Alignment in Hydrogel Nanocomposites

Tailoring the order in hierarchical structures is a key goal of bioinspired nanocomposite design. Recently, nacre-like materials have been developed by solvent evaporation methods that are scalable and attain advanced functionalities. However, understanding the alignment mechanisms of 2D fillers, nanosheets, or platelets remains challenging. This work explores possible pathways for nanocomposite ordering via orientation distribution functions. We demonstrate how the immobilization of 2D materials via (pseudo)network formation is crucial to alignment based on evaporation. We show a modified affine deformation model that describes such evaporative methods. In this, a gel network develops enough yield stress and uniformly deforms as drying proceeds, along with the immobilized particles, causing an in-plane orientation. Herein, we tested the dominance of this approach by using a thermo-reversible gel for rapid montmorillonite (MMT) particle fixation. We researched gelatin/MMT as a model system to investigate the effects of high loadings, orientational order, and aspect ratio. The nacre-like nanocomposites showed a semiconstant order parameter (⟨P2⟩ ∼ 0.7) over increasing nanofiller content up to 64 vol % filler. This remarkable alignment resulted in continuously improved mechanical and water vapor barrier properties over unusually large filler fractions. Some variations in stiffness and diffusion properties were observed, possibly correlated to the applied drying conditions of the hybrid hydrogels. The affine deformation strategy holds promise for developing next-generation advanced materials with tailored properties even at (very) high filler loadings. Furthermore, a gelling approach offers the advantages of simplicity and versatility in the formulation of the components, which is useful for large-scale fabrication methods.ChemE/Advanced Soft MatterChemE/O&O groepEmerging MaterialsBT/Environmental Biotechnolog

Nanocellulose recovery from domestic wastewater

Wastewater solids could be an attractive source of secondary raw cellulose, mainly originating from toilet paper. Cellulose can be recovered through sieving of raw wastewater, return sludge, or excess sludge. In particular, a large fraction of cellulose (13–15%) can be found in the excess sludge of the aerobic granular sludge produced by the Nereda® wastewater technology. A cellulose extraction method was developed during this study, allowing the recovery of a pulp with over 86 wt% purity. The wastewater derived cellulose fibres could be an excellent source for production of recovered cellulose nanocrystals (rCNC). Several pre-treatment steps needed in cellulose nanocrystals (CNC) production from wood pulp are already performed in the production of toilet paper. Here, the technical feasibility of such rCNC is studied. As reference materials, microcrystalline cellulose and toilet paper were also used. The rCNC were obtained by acid hydrolysis, with yields of ∼30 wt% (pulp basis). The wastewater-based material was rod-like, with high aspect ratio (10–14), crystallinity (62–68%), and chemical structure similar to commercial CNC. The yield of rCNC per gram of cellulose recovered from the influent was 22%, while for excess sludge cellulose it was less (4%). Bio-nanocomposites of rCNC and alginate were also investigated. At 50 vol% loading of rCNC, there was a 50% relative increase in stiffness (18 GPa) compared to matrix (12 GPa). The characterization of rCNC and positive impact in composite materials confirms a suitable quality of wastewater derived CNC. Ultimately, the nanocellulose is a tangible example that recovery of high-end products from wastewater is possible, in line with a circular economy.ChemE/Advanced Soft MatterBT/Environmental Biotechnolog

Can sterilization of disposable face masks be an alternative for imported face masks?: A nationwide field study including 19 sterilization departments and 471 imported brand types during COVID-19 shortages

BackgroundFace masks, also referred to as half masks, are essential to protect healthcare professionals working in close contact with patients with COVID-19-related symptoms. Because of the Corona material shortages, healthcare institutions sought an approach to reuse face masks or to purchase new, imported masks. The filter quality of these masks remained unclear. Therefore, the aim of this study was to assess the quality of sterilized and imported FFP2/KN95 face masks.MethodsA 48-minute steam sterilization process of single-use FFP2/KN95 face masks with a 15 minute holding time at 121°C was developed, validated and implemented in the Central Sterilization Departments (CSSD) of 19 different hospitals. Masks sterilized by steam and H2O2 plasma as well as new, imported masks were tested for particle filtration efficiency (PFE) and pressure drop in a custom-made test setup.ResultsThe results of 84 masks tested on the PFE dry particle test setup showed differences of 2.3±2% (mean±SD). Test data showed that the mean PFE values of 444 sterilized FFP2 face masks from the 19 CSSDs were 90±11% (mean±SD), and those of 474 new, imported KN95/FFP2 face masks were 83±16% (mean±SD). Differences in PFE of masks received from different sterilization departments were found.ConclusionFace masks can be reprocessed with 121 °C steam or H2O2 plasma sterilization with a minimal reduction in PFE. PFE comparison between filter material of sterilized masks and new, imported masks indicates that the filter material of most reprocessed masks of high quality brands can outperform new, imported face masks of unknown brands. Although the PFE of tested face masks from different sterilization departments remained efficient, using different types of sterilization equipment, can result in different PFE outcomes.Medical Instruments & Bio-Inspired TechnologyChemE/Advanced Soft Matte