Mechanical characterization of heat treated Al2219 hybrid composites

Aluminium alloy matrix composites with Al2O3 reinforcements exhibit superior mechanical properties and utilize in several demanding fields’ viz., automobile, aerospace, defense, sports equipment, electronics and bio-medical. The present work emphasizes on improvement of microstructure and mechanical properties of age hardened graphite and alumina reinforced Al alloy matrix hybrid composites. Different composites with a constant carbon content of 1 weight % and 0, 2, 4 and 6 weight % Al2O3 as reinforcements are fabricated by using stir casting technic and tested for hardness, tensile and impact strength. Scanning electron microscopy (SEM) is performed to analyse the failure mode under tensile load. All the composites are subjected to age hardening treatment with solutionising temperature of 530oC and aging temperatures of 100 and 200oC. The peak hardness of the composites at two aging temperatures are noted. Tensile and impact tests are conducted for the peak aged specimens. Results show substantial increase in the hardness of the age hardened specimens in the range of 34-44% in comparison with the as cast specimens. Result analysis shows increase in tensile strength (upto 40%) and decrease in impact resistance (upto 33%) with the increase in weight % of reinforcements. As the aging temperature increases a reduction in tensile strength and impact resistance is observed in each composites

Investigation of the Mechanical Properties of Glass Fiber – Chicken Feather Hybrid Composite

The production and/or worldwide consumption of chicken at an industrial or domestic level lead to a considerable quantity of chicken feather residue as a waste by-product. Chicken feathers have a possible application in preparing lightweight composites. The use of chicken feathers as a constituent to prepare hybrid composites leads to a solution for disposal of the feathers. In this study, chicken feathers were used as filler material to prepare hybrid composites. Different varieties of composites were prepared by a chicken feather hand-layup technique, and by varying the percentage weight of the chicken feathers. Specimens were prepared and tested according to ASTM standards. The 10 wt. % chicken feather-filled hybrid composites indicated the maximum tensile strength (193 MPa), flexural strength (148 MPa) and impact strength (3.65 Joules). Scanning Electron Microscopy (SEM) analysis was carried out to find the fracture and interfacial characteristics of the composites. The results indicated that, these composites can be used in domestic, automobile and structural applications which carry nominal loads

The Effect of Lean Techniques on Elimination of Waste in Composite Panel Production Using Paired t-test

‘A penny saved is a penny earned’ as this phrase says it all, the key for increased profit lies in the elimination of non-value adding actions in any production process. This study concentrates mainly on the procedures to identify and to reduce the different types of wastes in a production process. Initially the data related to types of waste and their classification according lean techniques were analyzed and implemented on a production process. The data were recorded for a whole month before implementation and for a whole month after implementation. Later the influence of the lean techniques was analyzed on two different sections of waste, for 5% significance value using paired t-test. It was found that there is a positive impact of lean techniques on some areas of production flow

The Effect of Lean Techniques on Elimination of Waste in Composite Panel Production Using Paired t-test

‘A penny saved is a penny earned’ as this phrase says it all, the key for increased profit lies in the elimination of non-value adding actions in any production process. This study concentrates mainly on the procedures to identify and to reduce the different types of wastes in a production process. Initially the data related to types of waste and their classification according lean techniques were analyzed and implemented on a production process. The data were recorded for a whole month before implementation and for a whole month after implementation. Later the influence of the lean techniques was analyzed on two different sections of waste, for 5% significance value using paired t-test. It was found that there is a positive impact of lean techniques on some areas of production flow

Application of Machine Learning in Classification and Prediction of Breast Cancer

Cancer misdiagnosis is extremely common. We attempt to build different machine learning models that can predict occurrences of cancer traits in a patients. Being said that cancer is often misdiagnosed, when it comes to cancer, spotting the disease earlier can quite literally mean the difference between life and death. Predictive models obtained by using machine algorithms may be a key in such cases. This can be used by any medical institutes for faster, economical and accurate cancer diagnosis. Machine learning incorporates varieties of statistical, probabilistic and optimization techniques that allow computers to “learn” from past examples and to detect hard-to-diagnosed patterns from massive, noisy or complex datasets This project allows us make fast, real-time and accurate diagnosis and prediction of breast cancer. The software uses support vector machine algorithm to do the prediction and diagnosis of breast cancer. The simplicity and almost accurate results for support vector machine algorithm is very suitable for implementation

Microstructural changes and their influence on corrosion post-annealing treatment of copper and AISI 5140 steel in 3.5 wt% NaCl medium

AbstractCorrosion is one of the major issues faced by marine industries. Two of the major metals used in these industries include copper and AISI 5140 steel. This iterates the importance of understanding the microstructure and its influence on the corrosion behavior of these metals in 3.5 wt% NaCl that is studied here. Annealing treatment was performed for both the metals, and the microstructure before and after the annealing treatment was performed using an optical microscope and SEM. X-ray diffraction (XRD) of the metals before and after heat treatment was performed, and it was found that the annealing treatment caused an increase in the crystallite size irrespective of the metal. The samples were subjected to Vicker’s microhardness testing, and a decrease in the hardness was achieved post-annealing. The electrochemical studies further proved that there is an improvement in corrosion resistance post-annealing. The kinetic and thermodynamic parameters are described using Arrhenius and transition state theories

Spider web approach hardness validation of peak aged Al6061/SiC/h-BN composite and related mechanical characterization

Current work focusses on stir cast Al6061 based composites with SiC (3, 6, 9 wt.%) and h-BN (1, 2, 3 wt.%) as reinforcements and subjected to heat treatments followed by mechanical characterization. Quality level of composites is confirmed from reinforcement distribution and hardness uniformity in castings after homogenization. The castings were further subjected to peak aging and hardness data is refined for accuracy using Spider web approach. Due to lack in the reinforcement spreadout, especially higher volume quantity of h-BN, the peak hardness of Al6061/9 wt.% SiC/3 wt.% h-BN as estimated by Spider web approach is less than the recorded value. The Minitab result is in line with that of experimentally supported Spider web approach. Due to the result of nonuniform dispersivity, beyond the optimum quantity of reinforcement content, fracture surface resulted coarse mirror facets with lower tensile and wear properties. 2 wt.% h-BN quantity with 6 wt.% SiC in the composite is regarded as the optimum quantity of reinforcement, resulted excellent tensile strength with least ductility among the family and is at par with hardness variation trend. It is found that optimum quantity of solid lubricant h-BN in the composite resulted excellent wear resistance even at higher normal loads

Mechanical Properties of Post-Cured Eggshell-Filled Glass-Fibre-Reinforced Polymer Composites

Eggshells are a potentially polluting industrial waste that are disposed of as landfill which has proven to be hazardous to the environment. The usage of chicken eggshells as a biofiller for polymer matrix composites instead of its disposal as landfill has proven advantageous in various studies. On the other hand, using eggshells as a filler material to replace inorganic calcium carbonate usage would be another environment friendly act. The present study is focused on studying the effects of eggshell filler addition and post-curing on polymer composites which could be utilised for domestic applications. Herein, uncarbonised and carbonised eggshell filler material were processed from waste eggshells. Hybridisation of the carbonised and uncarbonised eggshell filler was carried out. All three variants of eggshell fillers (10 wt.%) were used in the fabrication of composites. A hand lay-up technique was employed in the fabrication of unfilled composites along with three variants of filled composites, namely, uncarbonised, carbonised, and hybrid eggshell filled composites. The fabricated and cured composites were further subjected to post-curing at a temperature of 60 °C for a period of 2 h. All four variants of post-cured composites were then subjected to mechanical testing according to American Society for Testing and Materials (ASTM) standards. The tests revealed that all three variants of filled composites possess better mechanical properties in comparison with unfilled composites. Further, in comparison with unfilled composites, the carbonised eggshell filled composites showcased 42% and 49% improvement in flexural and tensile properties, respectively. The modes of failure of the specimens were observed and tabulated. SEM imaging revealed that the eggshell filler contributed to the strengths of the composites by means of arresting and deviating cracks. It was also observed that the post-cured specimens displayed improved properties when compared with our previous studies on non-post-cured specimens. In summary, the study showcased the benefits of eggshell filler addition and the post-curing of polymer composites