Origin of Spurious Ultrasonic Echoes in Stainless Steel Piping with Weld Overlay

The initiation and growth of intergranular stress-corrosion cracking (IGSCC) in the heat-affected zone of welds in stainless steel reactor piping has been a subject of concern to electric utilities for over ten years. This type of crack can be detected with ultrasonic shear waves during normal maintenance periods with a reliability of up to 80% [1]. Often, when crack indications have been found, the utility has been allowed to apply a weld metal overlay as a temporary repair measure. However, the complex, elastically anisotropic microstructure of the overlay considerably reduces the reliability of subsequent ultrasonic inspections. This paper addresses the problems arising because of the overlay

Statistical Evaluation of NDE Reliability in the Aerospace Industry

The goal of this paper is to review the statistical methods used in the aerospace industries to evaluate NDE reliability. The techniques presented are consistent with the damage tolerant design and structural maintenance philosophies of the aerospace industry. The first part of this paper establishes the evaluation criteria and discusses the history of NDE reliability evaluations. The second part describes the state-of-the-art analysis methods through examples from the retirement for cause (RFC) inspection system evaluation. The last part of the paper discusses some techniques used to rate operator performance and deal with false calls