Experimental investigation on water injected twin screw compressor for fuel cell humidification

A water injection in Twin Screw compressors was examined in order to develop effective humidification and cooling schemes for fuel cell stacks as well as cooling for compressors. The temperature and the relative humidity of the air at suction and exhaust of the compressor were monitored under constant pressure and water injection rate and at variable compressor’s operating speeds. The experimental results showed that the relative humidity of the outlet air was increased by the water injection. The injection tends to have more effect on humidity at low operating speeds/ mass flow rates. Further humidification can be achieved at higher speeds as higher evaporation rate becomes available. It was also found that the rate of power produced by the fuel cell stack was higher than the rate used to run the compressor for the same amount of air supplied. The efficiency of the Balance-Of-Plant (BOP) was therefore higher when more air is delivered to the stack. However, this increase in the air supply needs additional subsystems for further humidification/ cooling of the BOP system

The formation of water droplets in an air-breathing PEMFC

Air-Breathing Proton Exchange Membrane Fuel Cells (AB-PEMFC) have the potential to supersede lithium-ion batteries in portable electronics. However, their water management issue has yet to be resolved to ensure optimum cell performance and safe system operation. In this paper, the formation of water droplets and their aggregation in the cathode flow channels of an operating AB-PEMFC is investigated by direct visualisation under various operating conditions. The developed optical set-up enables observation of droplet formation on the surface of the membrane from the top and side view of the channels simultaneously. The two orthogonal views reveal that during formation the receding and advancing droplet contact angles are almost identical with values that increase, in a similar trend to the droplet height, with increasing droplet diameter. Water films were able to develop and maintain direct contact with the side wall of the channels even under the effect of gravitational force. The aggregation of water droplets in the channels was strongly influenced by the change in the air and hydrogen stoichiometry conditions. However, these operating parameters appear to have no significant effect on the water extraction from the channels contrary to load and temperature, where temperature has proved to be the most effective water removal mechanism with minimum reduction in the current density of AB-PEMFC

Visualisation of water accumulation in the flow channels of PEMFC under various operating conditions

The accumulation of water in the cathode/anode serpentine flow channels of a transparent PEMFC has been investigated by direct visualisation where water droplets and slugs formed in these channels were quantified over a range of operating conditions. Four operating parameters concerning air stoichiometry, hydrogen stoichiometry, cell temperature, and electric load were examined to evaluate their effects on the formation and extraction of water from the flow channels. The results showed that hydrogen and air stoichiometry contribute almost equally to the water formation process in the cathode channels. However, their effects on the water extraction from the channels were quite different. Air stoichiometry proved capable of extracting all the water from the cathode channels, without causing membrane dehydration, contrary to hydrogen. Increasing the operating temperature of the cell was found to be very effective for the water extraction process; a temperature of 60 °C was sufficient to evaporate all the water in the channels as well as enhancing the fuel cell current. The electric load was strongly associated to the water formation in the channels but had no influence on water extraction. Finally, no water was present in the anode flow channels under all examined operating conditions

Effect of compressive force on the performance of a proton exchange membrane fuel cell

The effect of the compressive force on the performance of a proton exchange membrane fuel cell has been examined experimentally. The performance has been evaluated on two polarization regions of the cell: ohmic and mass transport. Cell voltage and current density as a function of pressure were measured under constant load and various inlet air humidity conditions. The pressure distribution on the surface of the gas diffusion layer was measured using a pressure detection film and the results show that increasing the pressure improves the performance of the cell. The improvement of the cell voltage in the ohmic region was found to be greater than that in the mass transport region, whereas for the cell current density, the mass transport region exhibited higher change. The increase in the cell specific power in the ohmic and mass transport regions, as pressure increases from 0 to 2MNm-2, is estimated to be 9 and 18mWcm−2, respectively. However, the fuel cell performance in these two regions declined dramatically when excessive pressure (≥5 MNm−2) was applied. The mass transport region proved to be more susceptible to this sharp decline under excessive pressure than the ohmic region

Visualisation of water droplets during the operation of PEM fuel cells

A transparent proton exchange membrane fuel cell (PEMFC) has been designed to enable visualisation of water droplets during its operation. Images of the formation of droplets on the surface of the gas diffusion layer (GDL) on its cathode side, which result in water accumulation and blockage to the airflow channels, were recorded using a CCD camera. Measurement of the cell current and droplet characterisation have been carried out simultaneously and the effect of the airflow and external resistive load has been quantified. The droplet images show that water accumulation occurs first in the middle channels of a serpentine reactant-flow fuel cell design and that no droplets are formed at the bends of the flow channels. Water blockage to the airflow path was caused by the overlapping of two land-touching droplets developing on each side of the channel. Flooding was found to be more susceptible to the airflow than the other test operating conditions

Water droplet accumulation and motion in PEM (Proton Exchange Membrane) fuel cell mini-channels

Effective water management is one of the key strategies for improving low temperature Proton Exchange Membrane (PEM) fuel cell performance and durability. Phenomena such as membrane dehydration, catalyst layer flooding, mass transport and fluid flow regimes can be affected by the interaction, distribution and movement of water in flow plate channels. In this paper a literature review is completed in relation to PEM fuel cell water flooding. It is clear that droplet formation, movement and interaction with the Gas Diffusion Layer (GDL) have been studied extensively. However slug formation and droplet accumulation in the flow channels has not been analysed in detail. In this study, a Computational Fluid Dynamic (CFD) model and Volume of Fluid (VOF) method is used to simulate water droplet movement and slug formation in PEM fuel cell mini-channels. In addition, water slug visualisation is recorded in ex situ PEM fuel cell mini-channels. Observation and simulation results are discussed with relation to slug formation and the implications to PEM fuel cell performance

Degradation aspects of water formation and transport in Proton Exchange Membrane Fuel Cell: A review

This review paper summarises the key aspects of Proton Exchange Membrane Fuel Cell (PEMFC) degradation that are associated with water formation, retention, accumulation, and transport mechanisms within the cell. Issues related to loss of active surface area of the catalyst, ionomer dissolution, membrane swelling, ice formation, corrosion, and contamination are also addressed and discussed. The impact of each of these water mechanisms on cell performance and durability was found to be different and to vary according to the design of the cell and its operating conditions. For example, the presence of liquid water within Membrane Electrode Assembly (MEA), as a result of water accumulation, can be detrimental if the operating temperature of the cell drops to sub-freezing. The volume expansion of liquid water due to ice formation can damage the morphology of different parts of the cell and may shorten its life-time. This can be more serious, for example, during the water transport mechanism where migration of Pt particles from the catalyst may take place after detachment from the carbon support. Furthermore, the effect of transport mechanism could be augmented if humid reactant gases containing impurities poison the membrane, leading to the same outcome as water retention or accumulation. Overall, the impact of water mechanisms can be classified as aging or catastrophic. Aging has a long-term impact over the duration of the PEMFC life-time whereas in the catastrophic mechanism the impact is immediate. The conversion of cell residual water into ice at sub-freezing temperatures by the water retention/ accumulation mechanism and the access of poisoning contaminants through the water transport mechanism are considered to fall into the catastrophic category. The effect of water mechanisms on PEMFC degradation can be reduced or even eliminated by (a) using advanced materials for improving the electrical, chemical and mechanical stability of the cell components against deterioration, and (b) implementing effective strategies for water management in the cell