Experiments on floating bed rotating drums using magnetic particle tracking

Magnetic particle tracking (MPT) was employed to study a rotating drum filled with cork particles, using both air and water as interstitial medium. This noninvasive monitoring technique allows for the tracking of both particle translation and rotation in dry granular and liquid–solid systems. Measurements on the dry and floating bed rotating drum were compared and detailed analysis of the bed shape and velocity profiles was performed. It was found that the change of particle–wall and particle–particle interaction caused by the presence of water significantly affects the bed behavior. The decreased friction leads to slipping of the particles with respect to the wall, rendering the circulation rate largely insensitive to increased drum speed. It was also found that the liquid–particle interaction is determining for the behavior of the flowing layer. The well-defined experiments and in-depth characterization performed in this study provide an excellent validation case for multiphase flow models.</p

Experiments and simulations on a cold-flow blast furnace hearth model

The blast furnace hearth plays an important role in the operational stability and lifetime of the reactor. The quasi-stagnant bed of coke particles termed the deadman undergoes complex interaction with the flowing hot metal, and remains largely ill-understood. In this work, a cold model blast furnace hearth is presented, and studied using both numerical and experimental techniques. Magnetic Particle Tracking (MPT) is used to investigate the individual particle behaviour within the cylindrical, opaque bed. At high liquid holdup, the particle bed was found to alternate between floating and sitting states, following the liquid level during the tapping and filling cycle. This bed motion was found to induce a migration of particles, thereby slowly renewing the deadman. The rate of horizontal migration increases with the vertical bed amplitude, and the renewal of particles is concentrated around the opening of the tap hole. No direct influence of the coke-free space on the tapping rate was found in these experiments. Instead, the disturbance of the packing in front of the tap hole was observed to lead to a higher tapping rate. Additionally, a coupled numerical framework is presented, in which Computational Fluid Dynamics (CFD), the Volume of Fluid (VOF) method and the Discrete Element Method (DEM) are combined. A simulation set-up is presented which closely replicates the experimental conditions. The position and movement of the floating bed are found to be well-predicted by the VOF/CFD-DEM model. Particle trajectories are presented, and migration of particles within the deadman is observed. Alongside the particle motion, the liquid flow pattern during draining of the vessel is visualised. It is concluded that a coke-free space underneath the deadman significantly impacts the shape of the liquid flow pattern, which affects the erosion processes within the blast furnace hearth.</p

Hydrodynamics of expanded bed adsorption studied through CFD-DEM

The hydrodynamics of the Expanded Bed Adsorption process is studied through simulations combining Computational Fluid Dynamics and the Discrete Element Method. A representative base case is defined, based on process design parameters commonly encountered in literature. Then, 19 other cases are defined, each representing a singular adjustment to the column design, material properties, or operating conditions. The parameters that are varied are the expansion factor, liquid viscosity, bed aspect ratio, mean particle density, width of the particle density distribution, width of the particle size distribution, column taper angle, and column alignment angle. The impact of each adjustment on the bed behaviour is discussed, using the local particle size distribution and solids dispersion coefficient as main indicators of bed stability. Optimal performance was found for an expansion factor of two to three, and the combination of particle size distribution and particle density distribution was found to greatly improve bed stability. The mixing process of the liquid and solid phases is concluded to be of highly complex nature, and cannot simply be predicted from the liquid flow velocity.Funding Information: This work was supported by the Dutch Research Council NWO [grant number 729.001.002 ], and made use of the Dutch national e-infrastructure with the support of the SURF Cooperative [grant number EINF-3414 ].Engineering ThermodynamicsComplex Fluid ProcessingBT/Design and Engineering Educatio

Non-spherical particles in a pseudo-2D fluidised bed: Modelling study

Fluidised beds are used in a variety of processes because of their favourable mass and heat transfer characteristics. In this and many other processes, non-spherical particles are commonplace, which can drastically affect the fluidisation behaviour. In this study, we use numerical models to study non-spherical fluidisation behaviour in detail. A crucial step in the development of the numerical model is a detailed validation with experimental data. The validated model can then be used with confidence for further investigations. In this study, the results obtained from CFD-DEM modelling are compared with detailed experiments (Mahajan et al., 2017). The particles used are of spherocylindrical shape with an aspect ratio 4. We discuss the numerical modelling strategy including the DEM contact detection algorithm and accurate voidage calculation algorithm. The non-spherical single particle drag model of Hölzer and Sommerfeld (2008) is compared with a DNS drag model for spherocylindrical particles developed in-house. We propose two new voidage correction models and compare results with the (Di Felice, 1994) model. The pressure drop, bed height, particle orientation, particle circulation, stacking of particles and coordination number obtained from simulations are compared with experiments. The numerical measurements show good agreement with experiments. Similar to experiments, simulations show that rod-like particles are prone to interlocking behaviour. At high gas flow rates above the minimum fluidisation velocity, vigorously bubbling fluidisation is observed, with gas bubbles moving up through the center and particles moving down at the side walls. The orientation of particles in the fluidised state do not match with the experiments when hydrodynamic torque is neglected. The importance of hydrodynamic torque and multi-particle drag in CFD-DEM modelling of non-spherical particles is demonstrated through these results.Intensified Reaction and Separation System