A Review of the Erosion of Thermal Barrier Coatings.

The application of thermal barrier coatings (TBCs) to components with internal cooling in the hot gas stream of gas turbine engines has facilitated a steep increase in the turbine entry temperature and the associated increase in performance and efficiency of gas turbine engines. However, TBCs are susceptible to various life limiting issues associated with their operating environment including erosion, corrosion, oxidation, sintering and foreign object damage (FOD). This is a review paper that examines various degradation and erosion mechanisms of TBCs, especially those produced by electron beam physical vapour deposition (EB-PVD). The results from a number of laboratory tests under various impact conditions are discussed before the different erosion and FOD mechanisms are reviewed. The transitions between the various erosion mechanisms are discussed in terms of the D/d ratio (contact area diameter/column diameter), a relatively new concept that relates the impact size to the erosion mechanism. The effects of ageing, dopant additions and calciumâ  magnesiumâ  aluminaâ  silicates on the life of TBCs are examined. It is shown that while ageing increases the erosion rate of EB-PVD TBCs, ageing of plasma sprayed TBCs in fact lowers the erosion rate. Finally modelling of EB-PVD TBCs is briefly intr

Erosion, corrosion and erosion-corrosion of EB PVD thermal barrier coatings

Electron beam (EB) physical vapour deposited (PVD) thermal barrier coatings (TBCs) have been used in gas turbine engines for a number of years. The primary mode of failure is attributed to oxidation of the bond coat and growth of the thermally grown oxide (TGO), the alumina scale that forms on the bond coat and to which the ceramic top coat adheres. Once the TGO reaches a critical thickness, the TBC tends to spall and expose the underlying substrate to the hot gases. Erosion is commonly accepted as a secondary failure mechanism, which thins the TBC thus reducing its insulation capability and increasing the TGO growth rate. In severe conditions, erosion can completely remove the TBC over time, again resulting in the exposure of the substrate, typically Ni-based superalloys. Since engine efficiency is related to turbine entry temperature (TET), there is a constant driving force to increase this temperature. With this drive for higher TETs comes corrosion problems for the yttria stabilised zirconia (YSZ) ceramic topcoat. YSZ is susceptible to attack from molten calciumâ  magnesiumâ  aluminaâ  silicates (CMAS) which degrades the YSZ both chemically and micro-structurally. CMAS has a melting point of around 1240 à °C and since it is common in atmospheric dust it is easily deposited onto gas turbine blades. If the CMAS then melts and penetrates into the ceramic, the life of the TBC can be significantly reduced. This paper discusses the various failure mechanisms associated with the erosion, corrosion and erosionâ  corrosion of EB PVD TBCs. The concept of a dimensionless ratio D/d, where D is the contact footprint diameter and d is the column diameter, as a means of determining the erosion mechanism is introduced and discussed for E

Nano and Micro indentation studies of bulk zirconia and EB PVD TBCs

In order to model the erosion of a material it is necessary to know the material properties of both the impacting particles as well as the target. In the case of electron beam (EB) physical vapour deposited(PVD) thermal barrier coatings (TBCs) the properties of the columns as opposed to the coating as a whole are important. This is due to the fact that discrete erosion events are on a similar scale as the size of the individual columns. Thus nano* and micro* indentation were used to determine the hardness and the Young"s modulus of the columns. However, care had to be taken to ensure that it was the hardness of the columns that was being measured and not the coating as a whole. This paper discusses the differences in the results obtained when using the two different tests and relates them to the interactions between the indent and the columns of the EB PVD TBC microstructure. It was found that individual columns had a hardness of 14 GPa measured using nano indentation, while the hardness of the coating, using micro indentation decreased from 13 to 2.4 GPa as the indentation load increased from 0.1 to 3N. This decrease in hardness was attributed to the interaction between the indenter and a number of adjacent columns and the ability of the columns to move laterally under indentation

Effect of microstructure and temperature on the erosion rates and mechanisms of modified EB PVD TBCs

Thermal barrier coatings (TBCs) have now been used in gas turbine engines for a number of decades and are now considered to be an accepted technology. As there is a constant drive to increase the turbine entry temperature, in order to increase engine efficiency, the coatings operate in increasingly hostile environments. Thus there is a constant drive to both increase the temperature capabilities of TBCs while at the same time reducing their thermal conductivities. The thermal conductivity of standard 7 wt% yttria stabilized zirconia (7YSZ) electron beam (EB) physical vapour deposited (PVD) TBCs can be reduced in two ways: the first by modification of the microstructure of the TBC and the second by addition of ternary oxides. By modifying the microstructure of the TBC such that there are more fine pores, more photon scattering centres are introduced into the coatings, which reduce the heat transfer by radiation. While ternary oxides will introduce lattice defects into the coating, which increases the phonon scattering, thus reducing the thermal conductivity via lattice vibrations. Unfortunately, both of these methods can have a negative effect on the erosion resistance of EB PVD TBCs. This paper compares the relative erosion rates of ten different EB PVD TBCs tested at 90à ° impact at room temperature and at high temperature and discusses the results in term of microstructural and temperature effects. It was found that by modifying the coating deposition, such that a low density coating with a highly â  featheredâ  microstructure formed, generally resulted in an increase in the erosion rate at room temperature. When there was a significant change between the room temperature and the high temperature erosion mechanism it was accompanied by a significant decrease in the erosion rate, while additions of dopents was found to significantly increase the erosion rate at room and high temperature. However, all the modified coatings still had a lower erosion rate than a plasma sprayed coatings. So, although, relative to a standard 7YSZ coating, the modified coatings have a lower erosion resistance, they still perform better than PS TBCs and their lower thermal conductivities could make them viable alternatives to 7YSZ for use in gas turbine en

Erosion of gadolinia doped EB-PVD TBCs

Gadolinia additions have been shown to significantly reduce the thermal conductivity of EB-PVD TBCs. The aim of this paper is to further the understanding on the effects of dopants on the erosion resistance of EB-PVD TBCs by studying the effects of 2 mol% Gd2O3 additions on the room and high temperature erosion resistance of as received and aged EB-PVD TBCs. Previously it has been reported that gadolinia additions increased the erosion rate of EB- PVD TBCs, this is indeed the case for room temperature erosion, however under high temperature (825 à °C) erosion conditions this is not the case and the doped TBCs have a slightly lower erosion rate than the standard YSZ EB-PVD TBCs. This has been attributed to a change in the erosion mechanisms that operate at the different temperatures. This change in mechanism was not expected under the impact conditions used and has been attributed to a change in the column diameter, and how this influences the dynamics of particle impactio

Development of a floating tidal energy system suitable for use in shallow water

A proposal is made for the use of a traditional streamwaterwheel suspended between two floating catamaranNPL series demi-hulls as means of generating electricalpower. Two prototype devices, of lengths 1.6m and 4.5m,have been developed, constructed and tested. It was foundthat the concept is sound although greater investment isrequired with regards to the materials and bothhydrodynamic and aerodynamic design of the waterwheelto ensure an economically viable system. The workpresented concentrates on practical aspects associated withdesign, construction and trial testing in Southampton waterof the 4.5m prototype. The relatively low cost, ease ofdeployment, and the fact that conventional boat mooringsystems are effective, combine to make this an attractivealternative energy solution for remote communities

More evidence-based internet self-help depression websites now available

The aim of this research study is to evaluate the availability and classification of the types of currently available Internet self-help websites for depression. Its aim is to develop an understanding of what is available for people at risk of depression who would otherwise perhaps not seek help and to investigate whether such useful resources are on the increase. In Australia, depression is the top-ranked cause of nonfatal disability. Over 27% of young adults have a current mental disorder, with depression being the most prevalent (10.8%). This paper investigates the availability and type of self-help websites that are available for people suffering from mild to moderate depression, as a step towards providing avenues for care for this population of sufferers. The most important finding of this study was that not only were there an increased number of websites available as self-help resources, but that over the three year period, there has been a statistically significant increase in the proportion of websites that are evidence-based. This is an important factor for sufferers of mild to moderate depression who are looking for access to online self-help resources. © 2007 Universidad de Talca - Chile

Diffusion-controlled generation of a proton-motive force across a biomembrane

Respiration in bacteria involves a sequence of energetically-coupled electron and proton transfers creating an electrochemical gradient of protons (a proton-motive force) across the inner bacterial membrane. With a simple kinetic model we analyze a redox loop mechanism of proton-motive force generation mediated by a molecular shuttle diffusing inside the membrane. This model, which includes six electron-binding and two proton-binding sites, reflects the main features of nitrate respiration in E. coli bacteria. We describe the time evolution of the proton translocation process. We find that the electron-proton electrostatic coupling on the shuttle plays a significant role in the process of energy conversion between electron and proton components. We determine the conditions where the redox loop mechanism is able to translocate protons against the transmembrane voltage gradient above 200 mV with a thermodynamic efficiency of about 37%, in the physiologically important range of temperatures from 250 to 350 K.Comment: 26 pages, 4 figures. A similar model is used in arXiv:0806.3233 for a different biological system. Minor changes in the Acknowledgements sectio

Dobrushin-Kotecky-Shlosman theorem for polygonal Markov fields in the plane

We consider the so-called length-interacting Arak-Surgailis polygonal Markov fields with V-shaped nodes - a continuum and isometry invariant process in the plane sharing a number of properties with the two-dimensional Ising model. For these polygonal fields we establish a low-temperature phase separation theorem in the spirit of the Dobrushin-Kotecky-Shlosman theory, with the corresponding Wulff shape deteremined to be a disk due to the rotation invariant nature of the considered model. As an important tool replacing the classical cluster expansion techniques and very well suited for our geometric setting we use a graphical construction built on contour birth and death process, following the ideas of Fernandez, Ferrari and Garcia.Comment: 59 pages, new version revised according to the referee's suggestions and now publishe

Structural properties of epitaxial {\alpha}-U thin films on Ti, Zr, W and Nb

Thin layers of orthorhombic uranium ({\alpha}-U) have been grown onto buffered sapphire substrates by d.c. magnetron sputtering, resulting in the discovery of new epitaxial matches to Ti(00.1) and Zr(00.1) surfaces. These systems have been characterised by X-ray diffraction and reflectivity and the optimal deposition temperatures have been determined. More advanced structural characterisation of the known Nb(110) and W(110) buffered {\alpha}-U systems has also been carried out, showing that past reports of the domain structures of the U layers are incomplete. The ability of this low symmetry structure to form crystalline matches across a range of crystallographic templates highlights the complexity of U metal epitaxy and points naturally toward studies of the low temperature electronic properties of {\alpha}-U as a function of epitaxial strain