Damage by eutectic particle cracking in aluminum casting alloys A356/357

The strain dependence of particle cracking in aluminum alloys A356/357 in the T6 temper has been studied in a range of microstructures produced by varying solidification rate and Mg content, and by chemical (Sr) modification of the eutectic silicon. The damage accumulates linearly with the applied strain for all microstructures, but the rate depends on the secondary dendrite arm spacing and modification state. Large and elongated eutectic silicon particles in the unmodified alloys and large pi-phase (Al9FeMg3Si5) particles in alloy A357 show the greatest tendency to cracking. In alloy A356, cracking of eutectic silicon particles dominates the accumulation of damage while cracking of Fe-rich particles is relatively unimportant. However, in alloy A357, especially with Sr modification, cracking of the large pi-phase intermetallics accounts for the majority of damage at low and intermediate strains but becomes comparable with silicon particle cracking at large strains. Fracture occurs when the volume fraction of cracked particles (eutectic silicon and Fe-rich intermetallics combined) approximates 45 pct of the total particle volume fraction or when the number fraction of cracked particles is about 20 pct. The results are discussed in terms of Weibull statistics and existing models for dispersion hardening

EBSD Study of the Influence of a High Magnetic Field on the Microstructure and Orientation of the Al-Si Eutectic During Directional Solidification

International audienceThe effect of a high magnetic field on the morphology of the Al-Si eutectic was investigated using EBSD technology. The results revealed that the application of the magnetic field modified the morphology of the Al-Si eutectic significantly. Indeed, the magnetic field destroyed the coupled growth of the Al-Si eutectic and caused the formation of the divorced alpha-Al and Si dendrites at low growth speeds (a parts per thousand currency sign1 mu m/s). The magnetic field was also found to refine the eutectic grains and reduce the eutectic spacing at the initial growth stage. Moreover, the magnetic field caused the occurrence of the columnar-to-equiaxed transition of the alpha-Al phase in the Al-Si eutectic. The abovementioned effects were enhanced as the magnetic field increased. This result should be attributed to the magnetic field restraining the interdiffusion of Si and Al atoms in liquid ahead of the liquid/solid interface and the thermoelectric magnetic force acting on the eutectic lamellae under the magnetic field