Application of sayong ball clay membrane filtration for Ni (II) removal from industrial wastewater

Wastewater containing heavy metals, such as nickel ions (Ni2+), discharged from industry to water streams poses a serious threat because even at low concentrations, it does not naturally degrade and is toxic to human and aquatic life. This article reviews a novel technique for wastewater treatment using a Sayong ball clay (SBC) membrane to remove nickel from industrial waste water. SBC powder was achieved through milling using a planetary ball mill (milling time; 10, 20 and 30 h), further labelled as SBC 10, SBC 20 and SBC 30, with a ball-to-powder of ratio 7: 1 and rotation speed of 300 rpm. The physical characteristics of the apparent porosities, bulk density and shrinkage were investigated. XRD was used to study the phase, while FESEM was used to analysethe microstructure of the fired membrane. The FESEM microstructure indicates a decreased particle size (SB30). Filtration was conducted using a dead-end filtration system. The fabricated SBC 10, 20 and 30 membranes showed significant removal of nickelfrom industrial wastewater-88.87%, 82.96% and 85.13%, respectively. This study revealed that the SBC membrane is a promising membrane to remove nickel from industrial wastewater. The results also indicate the possibility of highlighting the introduced technique as a new technique for the treatment of industrial wastewater. As a new trend for waste management, pollution prevention could be applied in Malaysia as one of the advanced biotechnologies to solve various environmental problems

Root cause failure analysis of a domestic pressure cooker through metallurgical characterization and computational simulation

Pressure cooker is a closed domestic pressure cooking vessel for use with external heat source and capable of maintaining nominal cooking pressure up to 1.0 kgf/cm2 (100 kN/m2 approximately) gauge nominal. In pressure cookers, despite the development of electronic controllers, the basic edition of such vessels are still equipped with fewer advanced safety functions due to economic constraints. Although the provision of pressure relief valves (PRV) is considered as one of the major protective features, however, pressure cooker failure accidents have been reported frequently. This paper describes the analysis of pressure cooker failure that failed prematurely after 1 year of service considering the design life of > 5 years. It was hypothesized that the root cause of pipe failure was either material degradation from exposure to an aggressive environment or an inherent defect in the pressure cooker. To test this hypothesis, a thorough visual examination of the exhumed failed section and the fracture surface was undertaken, followed by liquid penetrant testing, material identification, hardness testing, and metallographic analysis. Computational models of static and transient loading were also used to determine the stress distribution along the actual geometry of the failed cooker and to understand the main causes of recurrent failures. Visual and macroscale examination revealed significant body deformation at the lower dish-ended shell showing distorted locking grooves. It was also noticed that dirt and food particle, from the earlier cooking, were stuck in the pressure valves orifice. In addition, no evidence of metallurgical defect was observed. The inspection indicated that the cause of failure is primarily due to the choking of pressure relief value (PRV) and overpressure safety valves. Consequently, the pressure release occurred from the sealing side of the top lid, which resulted in its ejection