Application of ANFIS in Predicting of TiAlN Coatings Hardness

In this paper, a new approach in predicting the hardness of Titanium Aluminum Nitrite (TiAlN) coatings using Adaptive Neuro-Fuzzy Inference System (ANFIS) is implemented. TiAlN coated cutting tool is widely used in machining due to its excellent properties. The TiAlN coatings were formed using Physical Vapor Deposition (PVD) magnetron sputtering process. The substrate sputtering power, bias voltage and temperature were selected as the input parameters and the hardness as an output of the process. A statistical design of experiment called Response Surface Methodology (RSM) was used in collecting optimized data. The ANFIS model was trained using the limited experimental data. The triangular, trapezoidal, bell and Gaussian shapes of membership functions were used for inputs as well as output. The results of ANFIS model were validated with the testing data and compared with fuzzy and nonlinear RSM hardness models in terms of the root mean square error (RMSE) and model prediction accuracy. The result indicated that the ANFIS model using 3-3-3 triangular shapes membership function obtained better result compared to the fuzzy and nonlinear RSM hardness models. The result also indicated that the ANFIS model could predict the output response in high prediction accuracy even using limited training data

Modeling of TiN Coating Thickness Using RSM Approach

In this paper, modeling of Titanium Nitrite (TiN) coating thickness using Response Surface Method (RSM) is implemented. Insert cutting tools were coated with TiN using Physical Vapor Deposition (PVD) sputtering process. N2 pressure, Argon pressure and turntable speed were selected as process variables while the coating thickness as output response. The coating thickness as an important coating characteristic was measured using surface profilometer equipment. Analysis of variance (ANOVA) was used to determine the significant factors influencing TiN coating thickness. Then, a polynomial linear model represented the process variables and coating thickness was developed. The result indicated that the actual validation data fell within the 90% prediction interval(PI) and the percentage of the residual errors were low. Findings from this study suggested that Argon pressure, N2 pressure and turntable speed influenced the TiN coating thicknes

Modeling of TiN coating thickness using ANFIS

In this paper, an approach in predicting thickness of Titanium Aluminum Nitrite (TiN) coatings using Adaptive Network Based Fuzzy Inference System (ANFIS) is implemented. The TiN coatings were coated on tungsten carbide (WC) using Physical Vapor Deposition (PVD) magnetron sputtering process. The N2 pressure, argon pressure and turntable speed were selected as the input parameters and the coating thickness as an output of the process. Response Surface Methodology (RSM) was used to design the matrix in collecting the experimental data. In the ANFIS structure, three bell shapes were used as input membership function (MFs). The collected experimental data was used to train the ANFIS model. Then, the ANFIS model was validated with confirmatory test data and compared with other prediction models in terms of the root mean square error (RMSE), residual error and prediction accuracy. The result indicated that the developed ANFIS model result was the lowest RMSE7 and average residual error, besides the highest in prediction accuracy compared to the other models. The result also indicated that the limited experimental data could be used in training the ANFIS model and resulting accurate predictive result

Predictive modeling of tin coating roughness

In this paper, an approach in modeling surface roughness of Titanium Nitrite (TiN) coating using Response Surface Method (RSM) is implemented. The TiN coatings were formed using Physical Vapor Deposition (PVD) sputtering process. N-2 pressure, Argon pressure and turntable speed were selected as process variables. Coating surface roughness as an important coating characteristic was characterized using Atomic Force Microscopy (AFM) equipment. Analysis of variance (ANOVA) is used to determine the significant factors influencing resultant TiN coating roughness. Based on that, a quadratic polynomial model equation represented the process variables and coating roughness was developed. The result indicated that the actual coating roughness of validation runs data fell within the 90% prediction interval (PI) and the residual errors were very low. The findings from this study suggested that Argon pressure, quadratic term of N-2 pressure, quadratic term of turntable speed, interaction between N-2 pressure and turntable speed, and interaction between Argon pressure and turntable speed influenced the TiN coating surface roughness