Electrospinning of polyamide 6/modified-keratin blends

Protein material resulting from chemical free steam explosion of wool was mixed in different proportion with polyamide 6 in formic acid. The viscosity of the blend solutions decreases with the increase of the protein amount in the blend. Nanofibres produced by electrospinning of these polymer blends show an increase of the filament diameters with increasing protein amounts, except for the 30/ 70 v/ v polyamide 6/ protein blend, where nanofibres with '' beads '' defects were produced. In blend films produced by casting, polyamide 6 crystallize in the form of large spherulites prevalently in the a crystalline structure, while protein is totally amorphous and tends to segregate in the course of drying at room temperature. Otherwise, in electrospun nanofibres polyamide 6 and protein show a better miscibility as suggested by spectroscopic and thermal analysis and polyamide 6 shows a higher thermal stability. Moisture regain and water solubility of blend cast films and electrospun nanofibres respectively were also determined

Physicochemical properties of keratin extracted from wool by various methods

Keratin from wool fibers was extracted with different extraction methods, for example oxidation, reduction, sulfitolysis, and superheated water hydrolysis. Different samples of extracted keratin were characterized by molecular weight determination, FT-IR and NIR spectroscopy, amino acid analysis, and thermal behavior. While using oxidation, reduction, and sulfitolysis, only the cleavage of disulfide bonds takes place; keratin hydrolysis leads to the breaking of peptide bonds with the formation of low molecular weight proteins and peptides. In the FT-IR spectra of keratoses, the formation of cysteic acid appears, as well as the formation of Bunte salts (–S–SO3–) after the cleavage of disulfide bonds by sulfitolysis. The amino acid composition confirms the transformation of amino acid cystine, which is totally converted into cysteic acid following oxidative extraction and almost completely destroyed during superheated water hydrolysis. Thermal behavior shows that keratoses, which are characterized by stronger ionic interaction and higher molecular weight, are the most temperature stable keratin, while hydrolyzed wool shows a poor thermal stability

Preparation of keratin-based microcapsules for encapsulation of hydrophilic molecules

The interest towards microcapsules based on non-toxic, biodegradable and biocompatible polymers, such as proteins, is increasing considerably. In this work, microcapsules were prepared using water soluble keratin, known as keratoses, with the aim of encapsulating hydrophilic molecules. Keratoses were obtained via oxidizing extraction of pristine wool, previously degreased by Soxhlet. In order to better understand the shell part of microcapsules, pristine wool and obtained keratoses were investigated by FT-IR, gel-electrophoresis and HPLC. Production of the microcapsules was carried out by a sonication method. Thermal properties of microcapsules were investigated by DSC. Microencapsulation and dye encapsulation yields were obtained by UV-spectroscopy. Morphological structure of microcapsules was studied by light microscopy, SEM, and AFM. The molecular weights of proteins analyzed using gel-electrophoresis resulted in the range of 38–62 kDa. The results confirmed that the hydrophilic dye (Telon Blue) was introduced inside the keratoses shells by sonication and the final microcapsules diameter ranged from 0.5 to 4 µm. Light microscope investigation evidenced the presence of the dye inside the keratoses vesicles, confirming their capability of encapsulating hydrophilic molecules. The microcapsule yield and dye encapsulation yield were found to be 28.87 ± 3% and 83.62 ± 5% respectively

Superheated Water Hydrolyzed Keratin: A New Application as a Foaming Agent in Foam Dyeing of Cotton and Wool Fabrics

A large amount of wool produced in the EU region is coarse and of low quality. The limited or nonutilization of such coarse wool leads to landfilling causing environmental pollution. In this paper, we studied the properties of keratin hydrolyzate, produced by a sustainable hydrolysis process, to be used as a foaming agent in foam dyeing of cotton and wool fabrics. This is a preliminary step on the way to find possible applications which overcome the environmental problem of wool waste and byproducts. We report for the first time the use of keratin hydrolyzate as a foaming auxiliary in the textile dyeing process. The surface tension, molecular weight, foam stability, blow ratio, and bubble size of keratin hydrolyzate in aqueous solutions with and without dyeing auxiliaries were determined. The dyeing influential parameter such as wet pickup was studied to identify their effect on dye fixation and color strength. The foam dyeing was compared with conventional cold-pad batch and pad-steam processes for cotton and wool, respectively. In the investigated variant, keratin hydrolyzate shows a reduction in surface tension, good foam stability along with dyeing auxiliaries, a blow ratio of about 10:1, and 0.02–0.1 mm diameter bubble sizes. These results make possible its application as a foaming agent. Cotton and wool fabrics were dyed using reactive and acid dyes respectively, on a horizontal padding mangle. In both cases, hydrolyzed keratin acts as a carrier for dye molecules and the mechanism of dyeing depends on the respective pH of the dye solution, keratin, and fiber. Foam dyeing of cotton resulted in comparable color strength, while wool shows higher color strength when compared with conventional dyeing processes. Washing and rubbing fastness of cotton and wool foam dyed fabrics are similar to the respective conventional dyed fabrics. The combinations of sustainable keratin hydrolyzate production and its use as an eco-friendly, biodegradable foaming agent in less add on foam dyeing technology resulted not only in saving of large amounts of water and energy but also will be helpful in minimizing a load on effluent and the environment

Hydrorepellent finishing of cotton fabrics by chemically modified TEOS based nanosol

Hydrorepellency was conferred to cotton fabrics by an hybrid organic-inorganic finishing via sol-gel. The nanosol was prepared by co-hydrolysis and condensation of tetraethoxysilane (TEOS) and 1H,1H,2H,2H-fluorooctyltriethoxysilane (FOS), or hexadecyltrimethoxysilane (C16), as precursors in weakly acid medium. The application on cotton was carried out by padding with various impregnation times, followed by drying and thermal treatment, varying the FOS add-on from 5 till 30 % on fabric weight or C16 add-on from 5 to 10 %. Treated samples were tested in terms of contact angles, drop absorption times, washing fastness and characterized by SEM, XPS and FTIR-ATR analyses. In the case of FOS modified nanosol applied with an impregnation time of 24 h or C16 modified nanosol, water contact angles values very close or even higher than 150° were measured, typical of a superhydrophobic surface. The application of the proposed sol-gel process yielded also a satisfactory treatment fastness to domestic washing, in particular for FOS modified nanoso