Material characterizations of gr-based magnetorheological elastomer for possible sensor applications: rheological and resistivity properties

Considering persistent years, many researchers continuously seek an optimum way to utilize the idea of magnetorheology (MR) materials to be practically used for everyday life, particularly concerning resistivity sensing application. The rheology and resistivity of a graphite (Gr)-based magnetorheological elastomer (Gr-MRE) were experimentally evaluated in the present research. Magnetorheological elastomer (MRE) samples were prepared by adding Gr as a new additive during MRE fabrication. The effect of additional Gr on the rheological and resistivity properties were investigated and compared with those of typical MREs without a Gr additive. Morphological aspects of Gr-MRE were characterized using field emission scanning electron microscopy (FESEM) and energy dispersive X-ray spectroscopy (EDX). Rheological properties under different magnetic fields were evaluated using a parallel-plate rheometer. Subsequently, the resistivity of all samples was measured under different applied forces and magnetic fields. From the resistivity evaluation, two relationship curves resistance (R) under different applied forces (F) and different magnetic fields (B) were established and plotted by using an empirical model. It was observed from the FESEM images that the presence of Gr fractions arrangement contributes to the conductivity of MRE. It was also observed that, with the addition of Gr, rheological properties such as the field-dependent modulus can be improved, particularly at low strain amplitudes. It is also demonstrated that the addition of Gr in MRE can contribute to the likely use of force detection in tactile sensing devices

The Effect of Graphite Additives on Magnetization, Resistivity and Electrical Conductivity of Magnetorheological Plastomer

Common sensors in many applications are in the form of rigid devices that can react according to external stimuli. However, a magnetorheological plastomer (MRP) can offer a new type of sensing capability, as it is flexible in shape, soft, and responsive to an external magnetic field. In this study, graphite (Gr) particles are introduced into an MRP as an additive, to investigate the advantages of its electrical properties in MRPs, such as conductivity, which is absolutely required in a potential sensor. As a first step to achieve this, MRP samples containing carbonyl iron particles (CIPs) and various amounts of of Gr, from 0 to 10 wt.%, are prepared, and their magnetic-field-dependent electrical properties are experimentally evaluated. After the morphological aspect of Gr–MRP is characterized using environmental scanning electron microscopy (ESEM), the magnetic properties of MRP and Gr–MRP are evaluated via a vibrating sample magnetometer (VSM). The resistivities of the Gr–MRP samples are then tested under various applied magnetic flux densities, showing that the resistivity of Gr–MRP decreases with increasing of Gr content up to 10 wt.%. In addition, the electrical conductivity is tested using a test rig, showing that the conductivity increases as the amount of Gr additive increases, up to 10 wt.%. The conductivity of 10 wt.% Gr–MRP is found to be highest, at 178.06% higher than the Gr–MRP with 6 wt.%, for a magnetic flux density of 400 mT. It is observed that with the addition of Gr, the conductivity properties are improved with increases in the magnetic flux density, which could contribute to the potential usefulness of these materials as sensing detection devices

The rheological studies on poly(vinyl) alcohol-based hydrogel magnetorheological plastomer

The freezing–thawing method has been commonly used in the preparation of polyvinyl alcohol hydrogel magnetorheological plastomer (PVA HMRP). However, this method is complex and time consuming as it requires high energy consumption and precise temperature control. In this study, PVA HMRP was prepared using a chemically crosslinked method, where borax is used as crosslinking agent capable of changing the rheological properties of the material. Three samples of PVA HMRP with various contents of carbonyl iron particles (CIPs) (50, 60, and 70 wt.%) were used to investigate their rheological properties in both steady shear and dynamic oscillation modes. Results showed the occurrence of shear thickening behaviour at low shear rate (γ > 1 s−1), where the viscosity increased with the increased of shear rate. Moreover, the storage modulus of the samples also increased increasing the oscillation frequency from 0.1 to 100 Hz. Interestingly, the samples with 50, 60 70 wt.% of CIPs produced large relative magnetorheological (MR) effects at 4916%, 6165%, and 10,794%, respectively. Therefore, the inclusion of borax to the PVA HMRP can offer solutions for a wide range of applications, especially in artificial muscle, soft actuators, and biomedical sensors

Dual Properties of Polyvinyl Alcohol-Based Magnetorheological Plastomer with Different Ratio of DMSO/Water

Polyvinyl alcohol (PVA)-based magnetorheological plastomer (MRP) possesses excellent magnetically dependent mechanical properties such as the magnetorheological effect (MR effect) when exposed to an external magnetic field. PVA-based MRP also shows a shear stiffening (ST) effect, which is very beneficial in fabricating pressure sensor. Thus, it can automatically respond to external stimuli such as shear force without the magnetic field. The dual properties of PVA-based MRP mainly on the ST and MR effect are rarely reported. Therefore, this work empirically investigates the dual properties of this smart material under the influence of different solvent compositions (20:80, 40:60, 60:40, and 80:20) by varying the ratios of binary solvent mixture (dimethyl sulfoxide (DMSO) to water). Upon applying a shear stress with excitation frequencies from 0.01 to 10 Hz, the storage modulus (G′) for PVA-based MRP with DMSO to water ratio of 20:40 increases from 6.62 × 10−5 to 0.035 MPa. This result demonstrates an excellent ST effect with the relative shear stiffening effect (RSTE) up to 52,827%. In addition, both the ST and MR effect show a downward trend with increasing DMSO content to water. Notably, the physical state of hydrogel MRP could be changed with different solvent ratios either in the liquid-like or solid-like state. On the other hand, a transient stepwise experiment showed that the solvent’s composition had a positive effect on the arrangement of CIPs within the matrix as a function of the external magnetic field. Therefore, the solvent ratio (DMSO/water) can influence both ST and MR effects of hydrogel MRP, which need to be emphasized in the fabrication of hydrogel MRP for appropriate applications primarily with soft sensors and actuators for dynamic motion control

Mechanical Properties and Microstructural Behavior of Uniaxial Tensile-Loaded Anisotropic Magnetorheological Elastomer

Magnetorheological elastomers (MREs) are well-known for their ability to self-adjust their mechanical properties in response to magnetic field influence. This ability, however, diminishes under high-strain conditions, a phenomenon known as the stress-softening effect. Similar phenomena have been observed in other filled elastomers; hence, the current study demonstrates the role of fillers in reducing the effect and thus maintaining performance. Anisotropic, silicone-based MREs with various carbonyl iron particle (CIP) concentrations were prepared and subjected to uniaxial tensile load to evaluate high-strain conditions with and without magnetic influence. The current study demonstrated that non-linear stress–strain behavior was observed in all types of samples, which supported the experimental findings. CIP concentration has a significant impact on the stress–strain behavior of MREs, with about 350% increased elastic modulus with increasing CIP content. Microstructural observations using field emission scanning electron microscopy (FESEM) yielded novel micro-mechanisms of the high-strain failure process of MREs. The magnetic force applied during tension loading was important in the behavior and characteristics of the MRE failure mechanism, and the discovery of microcracks and microplasticity, which was never reported in the MRE quasi-static tensile, received special attention in this study. The relationships between these microstructural phenomena, magnetic influence, and MRE mechanical properties were defined and discussed thoroughly. Overall, the process of microcracks and microplasticity in the MRE under tensile mode was primarily formed in the matrix, and the formation varies with CIP concentrations

Mechanical properties and microstructural behavior of uniaxial tensile-loaded anisotropic magnetorheological elastomer

Magnetorheological elastomers (MREs) are well-known for their ability to self-adjust their mechanical properties in response to magnetic field influence. This ability, however, diminishes under high-strain conditions, a phenomenon known as the stress-softening effect. Similar phenomena have been observed in other filled elastomers, hence, the current study demonstrates the role of fillers in reducing the effect and thus maintaining performance. Anisotropic, silicone-based MREs with various carbonyl iron particle (CIP) concentrations were prepared and subjected to uniaxial tensile load to evaluate high-strain conditions with and without magnetic influence. The current study demonstrated that non-linear stress–strain behavior was observed in all types of samples, which supported the experimental findings. CIP concentration has a significant impact on the stress–strain behavior of MREs, with about 350% increased elastic modulus with increasing CIP content. Microstructural observations using field emission scanning electron microscopy (FESEM) yielded novel micro-mechanisms of the high-strain failure process of MREs. The magnetic force applied during tension loading was important in the behavior and characteristics of the MRE failure mechanism, and the discovery of microcracks and microplasticity, which was never reported in the MRE quasi-static tensile, received special attention in this study. The relationships between these microstructural phenomena, magnetic influence, and MRE mechanical properties were defined and discussed thoroughly. Overall, the process of microcracks and microplasticity in the MRE under tensile mode was primarily formed in the matrix, and the formation varies with CIP concentrations

The role of additives in enhancing the rheological properties of magnetorheological solids - a review

During the last two decades, magnetorheological (MR) materials have attracted a significant amount of attention because of their tremendous potential for engineering applications. This review focuses on the role of various additives in enhancing the magnetic field-dependent rheological characteristics of solid and thixotropic matrice-based MR materials (hereafter referred to as MR solids). Typically, MR solids consist of solid or semi-solid matrices filled with magnetizable particles. However, additives need to be used to improve their performance such as the MR effect. This parameter is typically determined by the field-dependent dynamic modulus. Three different groups of additives would be introduced in the review namely plasticizers, carbon- and chromium-based additives. Compared to particles in the common matrix without a softener, those in matrices with additives which act as matrix softeners will be aligned easier during curing. In fact, the interfaces bonding between matrix-particles would be improved that subsequently enhanced the magnetically induced viscoelastic properties of MRE. In this review, the influences of several additives on the MR effect of various MR solids including MR elastomers, MR greases, and MR gels, which are recognized as efficient smart materials for practical applications in various engineering fields, are surveyed and discussed