Refueling of LH2 Aircraft—Assessment of Turnaround Procedures and Aircraft Design Implication

Green liquid hydrogen (LH2) could play an essential role as a zero-carbon aircraft fuel to reach long-term sustainable aviation. Excluding challenges such as electrolysis, transportation and use of renewable energy in setting up hydrogen (H2) fuel infrastructure, this paper investigates the interface between refueling systems and aircraft, and the impacts on fuel distribution at the airport. Furthermore, it provides an overview of key technology design decisions for LH2 refueling procedures and their effects on the turnaround times as well as on aircraft design. Based on a comparison to Jet A-1 refueling, new LH2 refueling procedures are described and evaluated. Process steps under consideration are connecting/disconnecting, purging, chill-down, and refueling. The actual refueling flow of LH2 is limited to a simplified Reynolds term of v · d = 2.35m2/s. A mass flow rate of 20 kg/s is reached with an inner hose diameter of 152.4mm. The previous and subsequent processes (without refueling) require 9 min with purging and 6 min without purging. For the assessment of impacts on LH2 aircraft operation, process changes on the level of ground support equipment are compared to current procedures with Jet A-1. The technical challenges at the airport for refueling trucks as well as pipeline systems and dispensers are presented. In addition to the technological solutions, explosion protection as applicable safety regulations are analyzed, and the overall refueling process is validated. The thermodynamic properties of LH2 as a real, compressible fluid are considered to derive implications for airport-side infrastructure. The advantages and disadvantages of a subcooled liquid are evaluated, and cost impacts are elaborated. Behind the airport storage tank, LH2 must be cooled to at least 19K to prevent two-phase phenomena and a mass flow reduction during distribution. Implications on LH2 aircraft design are investigated by understanding the thermodynamic properties, including calculation methods for the aircraft tank volume, and problems such as cavitation and two-phase flows. In conclusion, the work presented shows that LH2 refueling procedure is feasible, compliant with the applicable explosion protection standards and hence does not impact the turnaround procedure. A turnaround time comparison shows that refueling with LH2 in most cases takes less time than with Jet A-1. The turnaround at the airport can be performed by a fuel truck or a pipeline dispenser system without generating direct losses, i.e., venting to the atmosphere. © 2022 by the authors.Licensee MDPI, Basel, Switzerland

Adaptive initial sizing method and safety assessment for hybrid-electric regional aircraft

In the wake of many climate-friendly initiatives, the aviation sector must become more sustainable. A potential path for regional airliners could be the installation of hybrid-electric powertrains. In this work, a conceptual study design of various powertrain architectures is conducted. This helps the designer to quickly generate approximate numbers on the basic characteristics of new aircraft configurations. These results can be used to advance subsystems modeling or improve the starting values in the following preliminary aircraft design. After the selection of representative architectures, reasonable technological assumptions were gathered, ranging between a conservative and an optimistic scenario. This was done for powertrain components, various energy storage concepts and structural and aerodynamic changes. The initial sizing method was developed by building two interconnected sizing iteration loops. In addition, a safety assessment was integrated due to the many unconventional components in the powertrain’s setup. The results show that the fuel consumption of a conventional aircraft is not undercut with a hybrid-electric powertrain aircraft based on conservative technological assumptions. In the optimistic scenario, however, selected powertrain architectures show a significant drop in fuel consumption when compared to the conventional one. Furthermore, the use of synergistic effects and systematic powertrain optimizations can decrease the fuel consumption even further. In conclusion, it was shown that this initial sizing method can calculate entire hybrid-electric aircraft designs on a conceptual level. The results can quickly present trends that are reasonable and helpful. In addition, the safety assessment first gives evidence about which levels of safety have to be considered for the different components in the development of hybrid-electric powertrains

Adaptive Initial Sizing Method and Safety Assessment for Hybrid-Electric Regional Aircraft

In the wake of many climate-friendly initiatives, the aviation sector must become more sustainable. A potential path for regional airliners could be the installation of hybrid-electric powertrains. In this work, a conceptual study design of various powertrain architectures is conducted. This helps the designer to quickly generate approximate numbers on the basic characteristics of new aircraft configurations. These results can be used to advance subsystems modeling or improve the starting values in the following preliminary aircraft design. After the selection of representative architectures, reasonable technological assumptions were gathered, ranging between a conservative and an optimistic scenario. This was done for powertrain components, various energy storage concepts and structural and aerodynamic changes. The initial sizing method was developed by building two interconnected sizing iteration loops. In addition, a safety assessment was integrated due to the many unconventional components in the powertrain’s setup. The results show that the fuel consumption of a conventional aircraft is not undercut with a hybrid-electric powertrain aircraft based on conservative technological assumptions. In the optimistic scenario, however, selected powertrain architectures show a significant drop in fuel consumption when compared to the conventional one. Furthermore, the use of synergistic effects and systematic powertrain optimizations can decrease the fuel consumption even further. In conclusion, it was shown that this initial sizing method can calculate entire hybrid-electric aircraft designs on a conceptual level. The results can quickly present trends that are reasonable and helpful. In addition, the safety assessment first gives evidence about which levels of safety have to be considered for the different components in the development of hybrid-electric powertrains

Adaptive Initial Sizing Method and Safety Assessment for Hybrid-Electric Regional Aircraft

In the wake of many climate-friendly initiatives, the aviation sector must become more sustainable. A potential path for regional airliners could be the installation of hybrid-electric powertrains. In this work, a conceptual study design of various powertrain architectures is conducted. This helps the designer to quickly generate approximate numbers on the basic characteristics of new aircraft configurations. These results can be used to advance subsystems modeling or improve the starting values in the following preliminary aircraft design. After the selection of representative architectures, reasonable technological assumptions were gathered, ranging between a conservative and an optimistic scenario. This was done for powertrain components, various energy storage concepts and structural and aerodynamic changes. The initial sizing method was developed by building two interconnected sizing iteration loops. In addition, a safety assessment was integrated due to the many unconventional components in the powertrain’s setup. The results show that the fuel consumption of a conventional aircraft is not undercut with a hybrid-electric powertrain aircraft based on conservative technological assumptions. In the optimistic scenario, however, selected powertrain architectures show a significant drop in fuel consumption when compared to the conventional one. Furthermore, the use of synergistic effects and systematic powertrain optimizations can decrease the fuel consumption even further. In conclusion, it was shown that this initial sizing method can calculate entire hybrid-electric aircraft designs on a conceptual level. The results can quickly present trends that are reasonable and helpful. In addition, the safety assessment first gives evidence about which levels of safety have to be considered for the different components in the development of hybrid-electric powertrains

Aircraft Requirements for Sustainable Regional Aviation

Recently, the new Green Deal policy initiative was presented by the European Union. The EU aims to achieve a sustainable future and be the first climate-neutral continent by 2050. It targets all of the continent’s industries, meaning aviation must contribute to these changes as well. By employing a systems engineering approach, this high-level task can be split into different levels to get from the vision to the relevant system or product itself. Part of this iterative process involves the aircraft requirements, which make the goals more achievable on the system level and allow validation of whether the designed systems fulfill these requirements. Within this work, the top-level aircraft requirements (TLARs) for a hybrid-electric regional aircraft for up to 50 passengers are presented. Apart from performance requirements, other requirements, like environmental ones, are also included. To check whether these requirements are fulfilled, different reference missions were defined which challenge various extremes within the requirements. Furthermore, figures of merit are established, providing a way of validating and comparing different aircraft designs. The modular structure of these aircraft designs ensures the possibility of evaluating different architectures and adapting these figures if necessary. Moreover, different criteria can be accounted for, or their calculation methods or weighting can be changed

Aircraft Requirements for Sustainable Regional Aviation

Recently, the new Green Deal policy initiative was presented by the European Union. The EU aims to achieve a sustainable future and be the first climate-neutral continent by 2050. It targets all of the continent’s industries, meaning aviation must contribute to these changes as well. By employing a systems engineering approach, this high-level task can be split into different levels to get from the vision to the relevant system or product itself. Part of this iterative process involves the aircraft requirements, which make the goals more achievable on the system level and allow validation of whether the designed systems fulfill these requirements. Within this work, the top-level aircraft requirements (TLARs) for a hybrid-electric regional aircraft for up to 50 passengers are presented. Apart from performance requirements, other requirements, like environmental ones, are also included. To check whether these requirements are fulfilled, different reference missions were defined which challenge various extremes within the requirements. Furthermore, figures of merit are established, providing a way of validating and comparing different aircraft designs. The modular structure of these aircraft designs ensures the possibility of evaluating different architectures and adapting these figures if necessary. Moreover, different criteria can be accounted for, or their calculation methods or weighting can be changed