3D phase field modeling of multi-dendrites evolution in solidification and validation by synchrotron x-ray tomography

© 2021 by the authors. Licensee MDPI, Basel, Switzerland. In this paper, the dynamics of multi-dendrite concurrent growth and coarsening of an Al-15 wt.% Cu alloy was studied using a highly computationally efficient 3D phase field model and real-time synchrotron X-ray micro-tomography. High fidelity multi-dendrite simulations were achieved and the results were compared directly with the time-evolved tomography datasets to quantify the relative importance of multi-dendritic growth and coarsening. Coarsening mechanisms under different solidification conditions were further elucidated. The dominant coarsening mechanisms change from small arm melting and interdendritic groove advancement to coalescence when the solid volume fraction approaches ~0.70. Both tomography experiments and phase field simulations indicated that multi-dendrite coarsening obeys the classical Lifshitz–Slyozov–Wagner theory Rn − Rn0=kc(t − t0), but with a higher constant of n = 4.3

Non-Isothermal Crystallization Kinetics of Poly(ethylene glycol) and Poly(ethylene glycol)-B-Poly(ε-caprolactone) by Flash DSC Analysis

The non-isothermal crystallization behaviors of poly (ethylene glycol) (PEG) and poly (ethylene glycol)-b-poly(ε-caprolactone) (PEG-PCL) were investigated through a commercially available chip-calorimeter Flash DSC2+. The non-isothermal crystallization data under different cooling rates were analyzed by the Ozawa model, modified Avrami model, and Mo model. The results of the non-isothermal crystallization showed that the PCL block crystallized first, followed by the crystallization of the PEG block when the cooling rate was 50–200 K/s. However, only the PEG block can crystallize when the cooling rate is 300–600 K/s. The crystallization of PEG-PCL is completely inhibited when the cooling rate is 1000 K/s. The modified Avrami and Ozawa models were found to describe the non-isothermal crystallization processes well. The growth methods of PEG and PEG-PCL are both three-dimensional spherulitic growth. The Mo model shows that the crystallization rate of PEG is greater than that of PEG-PCL

Non-Isothermal Crystallization Kinetics of Poly(Ethylene Glycol)–Poly(l-Lactide) Diblock Copolymer and Poly(Ethylene Glycol) Homopolymer via Fast-Scan Chip-Calorimeter

The non-isothermal crystallization kinetics of double-crystallizable poly(ethylene glycol)–poly(l-lactide) diblock copolymer (PEG-PLLA) and poly(ethylene glycol) homopolymer (PEG) were studied using the fast cooling rate provided by a Fast-Scan Chip-Calorimeter (FSC). The experimental data were analyzed by the Ozawa method and the Kissinger equation. Additionally, the total crystallization rate was represented by crystallization half time t1/2. The Ozawa method is a perfect success because secondary crystallization is inhibited by using fast cooling rate. The first crystallized PLLA block provides nucleation sites for the crystallization of PEG block and thus promotes the crystallization of the PEG block, which can be regarded as heterogeneous nucleation to a certain extent, while the method of the PEG block and PLLA block crystallized together corresponds to a one-dimensional growth, which reflects that there is a certain separation between the crystallization regions of the PLLA block and PEG block. Although crystallization of the PLLA block provides heterogeneous nucleation conditions for PEG block to a certain extent, it does not shorten the time of the whole crystallization process because of the complexity of the whole crystallization process including nucleation and growth

Curing and Characteristics of N,N,N′,N′-Tetraepoxypropyl-4,4′-Diaminodiphenylmethane Epoxy Resin-Based Buoyancy Material

Buoyancy material is a type of low-density and high-strength composite material which can provide sufficient buoyancy with deep submersibles. A new buoyancy material with N,N,N′,N′-tetraepoxypropyl-4,4′-diaminodiphenylmethane epoxy resin (AG-80) and m-xylylenediamine (m-XDA) curing agent as matrix and hollow glass microsphere (HGM) as the filler is prepared. The temperature and time of the curing process were determined by the calculations of thermal analysis kinetics (TAK) through differential scanning calorimetry (DSC) analysis. The results show that the better mass ratio of AG-80 with m-XDA is 100/26. Combined TAK calculations and experimental results lead to the following curing process: pre-curing at 75 °C for 2 h, curing at 90 °C for 2 h, and post-curing at 100 °C for 2 h. The bulk density, compressive strength, and saturated water absorption of AG-80 epoxy resin-based buoyancy material were 0.729 g/cm3, 108.78 MPa, and 1.23%, respectively. Moreover, this type of buoyancy material can resist the temperature of 250 °C

Curing Kinetics of Methylene Diphenyl Diisocyanate—Based Polyurethane Elastomers

The curing kinetics of MDI-based polyurethane elastomers were studied by non-isothermal differential scanning calorimetry (DSC). The kinetic parameters of the reaction system were calculated by the Kissinger method. The changing activation energy was observed by the Flynn–Wall–Ozawa method and the Friedman method. The results of model free fitting showed that the curing reaction could be divided into two stages, showing a change in reaction order when α > 0.45 and a piecewise curing mechanism function of the MDI-based polyurethane elastomers reaction system was deduced by autocatalytic model. The extrapolation method was used to determine the optimum curing conditions for the system, which can accurately describe the curing process. In addition, the optimal curing conditions are when: the constant temperature curing temperature of the system is 81 °C, the curing time is 29 min, and the post-curing temperature is 203 °C

1D Perovskitoid as Absorbing Material for Stable Solar Cells

The instabilities of perovskite solar cells hinder their commercialisation. To resolve this problem, a one-dimensional (1D) perovskitoid, PyPbI3, was fabricated, and its structure and photovoltaic performance were investigated in this work. XPS and FTIR results suggest hydrogen bonds existed in the 1D hexagonal PyPbI3. Stability measurements indicate that 1D perovskitoid is much more stable than the commonly employed FA-based perovskite. In addition, solar cells adopting PyPbI3 as an absorbing layer led to a device lifetime of one month. Our results suggest that 1D perovskitoid has great potential to be employed in solar cells

1D Perovskitoid as Absorbing Material for Stable Solar Cells

The instabilities of perovskite solar cells hinder their commercialisation. To resolve this problem, a one-dimensional (1D) perovskitoid, PyPbI3, was fabricated, and its structure and photovoltaic performance were investigated in this work. XPS and FTIR results suggest hydrogen bonds existed in the 1D hexagonal PyPbI3. Stability measurements indicate that 1D perovskitoid is much more stable than the commonly employed FA-based perovskite. In addition, solar cells adopting PyPbI3 as an absorbing layer led to a device lifetime of one month. Our results suggest that 1D perovskitoid has great potential to be employed in solar cells

Energetic and Protective Coating via Chemical and Physical Synergism for High Water-Reactive Aluminum Powder

Aluminum powder plays important role in the field of energetic materials. However, it is often vulnerable to oxygen and water due to the high reactivity of aluminum, and it is challenging to build up uniform and passivated coating via existing means. In this work, (Heptadecafluoro-1,1,2,2-tetradecyl) trimethoxysilane (FAS-17) and glycidyl azide polymer (GAP) were used to coat the surface of high water-reactive aluminum powder (w-Al) to form inactivated w-Al@FAS-17@GAP energetic materials, via the synergy of chemical bonding and physical attraction. Thermal reaction tests showed that the exothermic enthalpy of w-Al@FAS-17@GAP was 5.26 times that of w-Al. Ignition tests showed that w-Al@FAS-17@GAP burnt violently at 760 °C, while w-Al could not be ignited even at 950 °C. In addition, the combined coating of FAS-17 and GAP could effectively improve the hydrophobicity and long-term stability of w-Al, which helped to overcome the poor compatibility of w-Al with explosive components. Our work not only displayed an effective routine to synthesize O2/H2O proof Al energetic materials, but also pointed out a synergistically chemical and physical strategy for constructing intact high-performance surfaces

Probing Surface Information of Alloy by Time of Flight-Secondary Ion Mass Spectrometer

In recent years, time of flight-secondary ion mass spectrometer (ToF-SIMS) has been widely employed to acquire surface information of materials. Here, we investigated the alloy surface by combining the mass spectra and 2D mapping images of ToF-SIMS. We found by surprise that these two results seem to be inconsistent with each other. Therefore, other surface characteristic tools such as SEM-EDS were further used to provide additional supports. The results indicated that such differences may originate from the variance of secondary ion yields, which might be affected by crystal orientation