Rotors on Active Magnetic Bearings: Modeling and Control Techniques

In the last decades the deeper and more detailed understanding of rotating machinery dynamic behavior facilitated the study and the design of several devices aiming at friction reduction, vibration damping and control, rotational speed increase and mechanical design optimization. Among these devices a promising technology is represented by active magnetic actuators which found a great spread in rotordynamics and in high precision applications due to (a) the absence of all fatigue and tribology issues motivated by the absence of contact, (b) the small sensitivity to the operating conditions, (c) the wide possibility of tuning even during operation, (d) the predictability of the behavior. This technology can be classified as a typical mechatronic product due to its nature which involves mechanical, electrical and control aspects, merging them in a single system. The attractive potential of active magnetic suspensions motivated a considerable research effort for the past decade focused mostly on electrical actuation subsystem and control strategies. Examples of application areas are: (a) Turbomachinery, (b) Vibration isolation, (c) Machine tools and electric drives, (d) Energy storing flywheels, (e) Instruments in space and physics, (f) Non-contacting suspensions for micro-techniques, (g) Identification and test equipment in rotordynamics. This chapter illustrates the design, the modeling, the experimental tests and validation of all the subsystems of a rotors on a five-axes active magnetic suspension. The mechanical, electrical, electronic and control strategies aspects are explained with a mechatronic approach evaluating all the interactions between them. The main goals of the manuscript are: • Illustrate the design and the modeling phases of a five-axes active magnetic suspension; • Discuss the design steps and the practical implementation of a standard suspension control strategy; • Introduce an off-line technique of electrical centering of the actuators; • Illustrate the design steps and the practical implementation of an online rotor selfcentering control technique. The experimental test rig is a shaft (Weight: 5.3 kg. Length: 0.5 m) supported by two radial and one axial cylindrical active magnetic bearings and powered by an asynchronous high frequency electric motor. The chapter starts on an overview of the most common technologies used to support rotors with a deep analysis of their advantages and drawbacks with respect to active magnetic bearings. Furthermore a discussion on magnetic suspensions state of the art is carried out highlighting the research efforts directions and the goals reached in the last years. In the central sections, a detailed description of each subsystem is performed along with the modeling steps. In particular the rotor is modeled with a FE code while the actuators are considered in a linearized model. The last sections of the chapter are focused on the control strategies design and the experimental tests. An off-line technique of actuators electrical centering is explained and its advantages are described in the control design context. This strategy can be summarized as follows. Knowing that: a) each actuation axis is composed by two electromagnets; b) each electromagnet needs a current closed-loop control; c) the bandwidth of this control is depending on the mechanical airgap, then the technique allows to obtain the same value of the closed-loop bandwidth of the current control of both the electromagnets of the same actuation axis. This approach improves performance and gives more steadiness to the control behavior. The decentralized approach of the control strategy allowing the full suspensions on five axes is illustrated from the design steps to the practical implementation on the control unit. Furthermore a selfcentering technique is described and implemented on the experimental test rig: this technique uses a mobile notch filter synchronous with the rotational speed and allows the rotor to spin around its mass center. The actuators are not forced to counteract the unbalance excitation avoiding saturations. Finally, the experimental tests are carried out on the rotor to validate the suspension control, the off-line electrical centering and the selfcentering technique. The numerical and experimental results are superimposed and compared to prove the effectiveness of the modeling approach

A cloud robotics architecture for an emergency management and monitoring service in a smart cityenvironment

Cloud robotics is revolutionizing not only the robotics industry but also the ICT world, giving robots more storage and computing capacity, opening new scenarios that blend the physical to the digital world. In this vision new IT architectures are required to manage robots, retrieve data from them and create services to interact with users. In this paper a possible implementation of a cloud robotics architecture for the interaction between users and UAVs is described. Using the latter as monitoring agents, a service for fighting crime in urban environment is proposed, making one step forward towards the idea of smart cit

A Cloud Robotics Based Service for Managing RPAS in Emergency, Rescue and Hazardous Scenarios

Cloud robotics and cloud services are revolutionizing not only the ICT world but also the robotics industry, giving robots more computing capabilities, storage and connection bandwidth while opening new scenarios that blend the physical to the digital world. In this vision, new IT architectures are required to manage robots, retrieve data from them and create services to interact with users. Among all the robots this work is mainly focused on flying robots, better known as drones, UAV (Unmanned Aerial Vehicle) or RPAS (Remotely Piloted Aircraft Systems). The cloud robotics approach shifts the concept of having a single local “intelligence” for every single UAV, as a unique device that carries out onboard all the computation and storage processes, to a more powerful “centralized brain” located in the cloud. This breakthrough opens new scenarios where UAVs are agents, relying on remote servers for most of their computational load and data storage, creating a network of devices where they can share knowledge and information. Many applications, using UAVs, are growing as interesting and suitable devices for environment monitoring. Many services can be build fetching data from UAVs, such as telemetry, video streaming, pictures or sensors data; once. These services, part of the IT architecture, can be accessed via web by other devices or shared with other UAVs. As test cases of the proposed architecture, two examples are reported. In the first one a search and rescue or emergency management, where UAVs are required for monitoring intervention, is shown. In case of emergency or aggression, the user requests the emergency service from the IT architecture, providing GPS coordinates and an identification number. The IT architecture uses a UAV (choosing among the available one according to distance, service status, etc.) to reach him/her for monitoring and support operations. In the meantime, an officer will use the service to see the current position of the UAV, its telemetry and video streaming from its camera. Data are stored for further use and documentation and can be shared to all the involved personal or services. The second case refer to imaging survey. An investigation area is selected using a map or a set of coordinates by a user that can be on the field on in a management facility. The cloud system elaborate this data and automatically compute a flight plan that consider the survey data requirements (i.e: picture ground resolution, overlapping) but also several environment constraints (i.e: no fly zones, possible hazardous areas, known obstacles, etc). Once the flight plan is loaded in the selected UAV the mission starts. During the mission, if a suitable data network coverage is available, the UAV transmit acquired images (typically low quality image to limit bandwidth) and shooting pose in order to perform a preliminary check during the mission and minimize failing in survey; if not, all data are uploaded asynchronously after the mission. The cloud servers perform all the tasks related to image processing (mosaic, ortho-photo, geo-referencing, 3D models) and data management

Mountain Search and Rescue with Remotely Piloted Aircraft Systems

Remotely Piloted Aircraft Systems (RPAS) also known as Unmanned Aerial Systems (UAS) are nowadays becoming more and more popular in several applications. Even though a complete regulation is not yet available all over the world, researches, tests and some real case applications are wide spreading. These technologies can bring many benefits also to the mountain operations especially in emergencies and harsh environmental conditions, such as Search and Rescue (SAR) and avalanche rescue missions. In fact, during last decade, the number of people practicing winter sports in backcountry environment is increased and one of the greatest hazards for recreationists and professionals are avalanches. Often these accidents have severe consequences leading, mostly, to asphyxia-related death, which is confirmed by the hard drop of survival probability after ten minutes from the burying. Therefore, it is essential to minimize the time of burial. Modern avalanche beacon (ARTVA) interface guides the rescuer during the search phase reducing its time. Even if modern avalanche beacons are valid and reliable, the seeking range influences the rescue time. Furthermore, the environment and morphologic conditions of avalanches usually complicates the rescues. The recursive methodology of this kind of searching offers the opportunity to use automatic device like drones (RPAS). These systems allow performing all the required tasks autonomously, with high accuracy and without exposing the rescuers to additional risks due to secondary avalanches. The availability of highly integrated electronics and subsystems specifically meant for the applications, better batteries, miniaturized payload and, in general, affordable prices, has led to the availability of small RPAS with very good performances that can give interesting application opportunities in unconventional environments. The present work is one of the outcome from the experience made by the authors in RPAS fields and in Mechatronics devices for Mountain Safety and shows the design, construction and testing of a multipurpose RPAS to be used in mountain operations. The flying, multi-rotors based, platform and its embedded avionics is designed to meet environmental requirements such as temperature, altitude and wind, assuring the capability of carrying different payloads (separately or together) aimed to: • Avalanche Beacon search with automatic signal recognition and path following algorithms for quick buried identification. • Visual (visible and InfraRed) search and rescue for identifying missing persons on snow and woods even during night. • Customizable payload deployment to drop emergency kits or specific explosive cartridge for controlled avalanche detachment. The resulting small (less than 5kg) RPA is capable of full autonomous flight (including take-off and landing) on a pre-programmed, or easily configurable, custom mission. Furthermore, the embedded autopilot manages the sensors measurements (i.e. beacons or cameras) to update the flying mission. Specific features such as laser altimeter for terrain following have been developed and implemented. Remote control of the RPA from a ground station is available and a possible infrastructure, based on cloud/on-line architecture, for the real application is presented

High-speed IPM Motors with Rotor Sleeve: Structural Design and Performance Evaluation

This paper deals with the structural design of sleeves for high-speed interior permanent magnet (IPM) synchronous machines. Wrapped IPM (WIPM) motors are a new player in the field of high-speed e-machines for traction, where a retaining sleeve is used to hold the magnetic poles in place against centrifugal forces, replacing the role of conventional iron bridges. The wrapping technique, originating from surface-mounted permanent magnet rotors, is believed to push speed limitations to new heights, as demanded by the increasing requirements of the automotive industry. By developing an equivalent rotor geometry of the WIPM rotor, an analytical model is formulated to evaluate the stress in the rotor and to provide a quick and intuitive tool for the sleeve design. The results are successfully validated by structural finite element analysis. Also, the output figures of a WIPM machine are compared to those of an equivalent IPM machine with iron bridges

Feedforward and Modal Control for a Multi Degree of Freedom High Precision Machine

High precision industrial machines suffer the presence of vibrations due to several noise sources: ground vibration, acoustic noise, direct force disturbances. In the last years the need of higher processing quality and throughput result in a continuing demand for higher accuracy. Therefore vibration isolation systems became mandatory to satisfy these requests. In general, machine supports are designed for high stiffness to obtain a robust machine alignment with respect to its surroundings. However, in the presence of significant ground vibration levels the support stiffness is commonly sacrificed to reduce their transmission to the payload stage. Efforts to go towards these issues are recorded in several applications and the solutions are different for any particular situation, depending on the nature of the vibration sources, the amount of the disturbances and the machine environment. This chapter focuses on the evaluation of a vibration isolation device on the working cell of a micro-mechanical laser center, using active electromagnetic actuators. The machine is composed by two main parts: a frame support and a payload stage where the laser cutting is performed. The machine potential in terms of accuracy and precision is reduced by the presence of two main vibration sources: the ground and the stage itself. The active device should meet two main goals: the payload vibrations damping and the reduction of the transmissibility of ground disturbances. In this work the phases followed to design, realize and validate the device are illustrated with a particular attention to the mechatronics aspects of the project and to the control strategies. The chapter starts on the description of the common solutions and of the techniques described in literature. The requirements analysis and a trade-off phase on the available opportunities for vibration isolation are described. An analysis of the plant components is reported in the second section along with an exhaustive explanation of a) actuation subsystem consisting in four voice-coils, two per axis; b) sensing subsystem aimed to measure the absolute velocities of the frame support and of the stage are measured by means of eight geophone sensors. The considerations leading to the choice of this sensing system are reported along with the signal conditioning block. The active control is performed with a digital platform based on DSP and FPGA. The core of the chapter is the description of the modeling approach and of the control strategies design. The bond-graph approach is used to represent the system behavior, in particular the interactions between the mechanical and electrical subsystems are illustrated. The realized model includes the plant, the sensing, the control and the actuation blocks. The plant is considered as a classical two mass-spring-damper system resulting on a multi-input multi-output system (MIMO), considering disturbances from the stage and the ground and the actuators action between the two masses. Time and frequency domain computations are carried out from the model to evaluate vibration levels and displacements and to identify which parameters need to be carefully designed to satisfy the requirements. The control strategy is focused on the attenuation of the effects of microvibrations on the stage caused by different sources. The technique consists in a combination of two actions, the goal being the minimization of the ground vibrations transmission and the payload vibrations damping: • A single-axis decentralized action consisting in a modal controller used to compensate the high-pass band dynamic of the geophone sensors and to control the vibrations. • A feedforward action working on the disturbances coming from the payload and from the ground. This control is not generated in on-line, but computed in advance from the data of machine responses to the direct disturbances coming from the floor and the stage and resulting in vibrations on the payload and on the frame. The first action itself is aimed to perform active isolation and vibration that nevertheless could be not sufficient for severe specifications applications. The feedforward action is hence used to face this shortcoming by suppressing direct disturbance. The controller design phases along with its performance evaluation are described. The chapter concludes on the illustration of the results obtained with the proposed modeling and control strategy

A cloud robotics architecture for an emergency management and monitoring service in a smart cityenvironment

Cloud robotics is revolutionizing not only the robotics industry but also the ICT world, giving robots more storage and computing capacity, opening new scenarios that blend the physical to the digital world. In this vision new IT architectures are required to manage robots, retrieve data from them and create services to interact with users. In this paper a possible implementation of a cloud robotics architecture for the interaction between users and UAVs is described. Using the latter as monitoring agents, a service for fighting crime in urban environment is proposed, making one step forward towards the idea of smart city

Unmanned Aerial Systems for SAR operations in avalanche events

Unmanned Aerial Systems (UAS) are nowadays becoming more and more popular in several applications. Even though a complete regulation is not yet available all over the world, researches, tests and some real case applications are wide spreading. These technologies can bring many benefits also to the mountain operations especially in emergencies and harsh environmental conditions, such as Search and Rescue (SAR) and avalanche rescue missions. In fact, during last decade, the number of people practicing winter sports in backcountry environment is increased and one of the greatest hazards for recreationists and professionals are avalanches. Often these accidents have severe consequences leading, mostly, to asphyxia-related death, which is confirmed by the hard drop of survival probability after ten minutes from the burying. Therefore, it is essential to minimize the time of burial. Modern avalanche beacon (ARTVA) interface guides the rescuer during the search phase reducing its time. Even if modern avalanche beacons are valid and reliable, the seeking range influences the rescue time. Furthermore, the environment and morphologic conditions of avalanches usually complicates the rescues. The recursive methodology of this kind of searching offers the opportunity to use automatic device like drones (UAVs). These systems allow performing all the required tasks autonomously, with high accuracy and without exposing the rescuers to additional risks due to secondary avalanches. The availability of highly integrated electronics and subsystems specifically meant for the applications, better batteries, miniaturized payload and, in general, affordable prices, has led to the availability of small UAVs with very good performances that can give interesting application opportunities in unconventional environments. The present work is one of the outcome from the experience made by the authors in UAV fields and in Mechatronics devices for Mountain Safety and shows the design, construction and testing of a multipurpose system to be used in mountain operations. The flying, multi-rotors based, platform and its embedded avionics is designed to meet environmental requirements such as temperature, altitude and wind, assuring the capability of carrying different payloads (separately or together) aimed to: • Avalanche Beacon search with automatic signal recognition and path following algorithms for quick buried identification. • Visual (visible and InfraRed) search and rescue for identifying missing persons on snow and woods even during night. • Customizable payload deployment to drop emergency kits or specific explosive cartridge for controlled avalanche detachment. The resulting small (less than 5kg) UAV is capable of full autonomous flight (including take-off and landing) on a pre-programmed, or easily configurable, custom mission. Furthermore, the embedded autopilot manages the sensors measurements (i.e. beacons or cameras) to update the flying mission. Specific features such as laser altimeter for terrain following have been developed and implemented. Remote control of the UAV from a ground station is available and a possible infrastructure, based on cloud/on-line architecture, for the real application is addressed