Badanie wybranych właściwości termicznych kompozytu bazaltowego

A composite based on basalt fabric was produced because of its good thermal and mechanical properties. As a result of the reactive magnetron sputtering technique, a layer of aluminium and zirconium (IV) oxide 200 nm thick was deposited on Mylar film, which was adhered to the surface of the basalt fabric using a special adhesive glue and silicone. The variants of composites prepared were subjected to contact resistance tests at a contact temperature of 100 °C and 250 °C, as well as to resistance to thermal radiation tests. The tests carried out on the composites obtained showed an improvement of tested parameters.W pracy wytworzono kompozyt na bazie tkaniny bazaltowej ze względu na jej dobre właściwości termiczne i mechaniczne. W wyniku zastosowania techniki reaktywnego rozpylania magnetronowego na folii Mylar osadzono warstwę aluminium i tlenku cyrkonu o grubości 200 nanometrów, którą przyklejono na powierzchnię tkaniny bazaltowej poprzez zastosowywanie kleju oraz silikonu. Przygotowane warianty kompozytów poddano badaniom odporności na ciepło kontaktowe dla temperatury kontaktu 100 °C i 250 °C oraz odporności na promieniowanie cieplne. Przeprowadzone na kompozytach badania wykazały poprawę badanych parametrów

Assessment of Coating Quality Obtained on Flame-Retardant Fabrics by a Magnetron Sputtering Method

Innovative textile materials can be obtained by depositing different coatings. To improve the thermal properties of textiles, aluminum and zirconium (IV) oxides were deposited on the Nomex® fabric, basalt fabric, and cotton fabric with flame-retardant finishing using the magnetron sputtering method. An assessment of coating quality was conducted. Evenly coated fabric ensures that there are no places on the sample surface where the values of thermal parameters such as resistance to contact heat and radiant heat deviate significantly from the specified ones. Energy-dispersive spectroscopy was used for the analysis of modified fabric surfaces. Non-contact digital color imaging system DigiEye was also used. The criterion allowing one to compare surfaces and find which surface is more evenly coated was proposed. The best fabrics from the point of view of coating quality were basalt and cotton fabrics coated with aluminum as well as basalt fabric coated with zirconia. The probability of occurrence of places on the indicated sample surfaces where the values of thermal parameters (i.e., resistance to contact heat and radiant heat) deviated significantly from the specified ones was smaller for Nomex® and cotton fabrics coated with zirconia and Nomex® fabric coated with aluminum

Effect of Ni-Cr Alloy Surface Abrasive Blasting on Its Wettability by Liquid Ceramics

An adequate surface is essential in ensuring a solid bond between the metal and dental ceramics for metal framework wettability. This work is aimed at investigating the effect of variable abrasive blasting parameters on Ni-Cr alloy surface’s ability to be wetted with liquid ceramics at elevated temperatures. One-hundred and sixty-eight samples were divided into 12 groups (n = 14), which were sandblasted using variable parameters: type of abrasive (Al2O3 and SiC), the grain size of the abrasive (50, 110, and 250 µm), and processing pressure (400 and 600 kPa). After treatment, the samples were cleaned in an ultrasonic cleaner and dried under compressed air. Dental ceramics were applied to the prepared surfaces via drops, and the wettability was tested in a vacuum oven at temperatures in the range of 850–1000 °C. The results were statistically analyzed using ANOVA (α = 0.05). For all surfaces, the contact angles were less than 90° at temperatures below 875 °C. For Al2O3, the best wettability was observed for the smallest particles and, for SiC, the largest particles. The ability to wet the surface of a Ni-Cr alloy is related to its sandblasting properties, such as roughness or the percentage of embedded abrasive particles. It should not be the only factor determining the selection of abrasive blasting parameters when creating a prosthetic restoration

A Study on the Possibility of Using Iron Scale in the Construction of Electromagnetic Field Shields

Electromagnetic radiation can have a negative effect on electronic circuits, for example, by disrupting their work and communication. Therefore, there is a need to reduce or eliminate electromagnetic interference using shields. This paper focuses on using waste materials in the form of iron scale, which is easy and inexpensive to obtain for shielding. Iron scale is the result of gaseous or aqueous corrosion, due to which a superficial layer of metal oxides formed on the surface of heated metal objects as a result of their contact with air or water during an industrial process is developed. In this study, morphology, chemical, and phase composition measurements were carried out. The results show that all the iron-based materials investigated are mainly composed of iron oxides and pure iron. The polymer–iron composites with different quantitative and qualitative compositions were prepared to verify the shielding effectiveness. The electrical resistance, impact strength, and magnetic properties were measured, and dynamic mechanical thermal analysis and tensile strength tests were performed. The tests confirmed the suitability of iron scale for the construction of electromagnetic field shielding material. Iron scale is cheap and easy to obtain from iron-based waste materials. The developed composites are easy to form and use recycled material

A Study on the Possibility of Using Iron Scale in the Construction of Electromagnetic Field Shields

Electromagnetic radiation can have a negative effect on electronic circuits, for example, by disrupting their work and communication. Therefore, there is a need to reduce or eliminate electromagnetic interference using shields. This paper focuses on using waste materials in the form of iron scale, which is easy and inexpensive to obtain for shielding. Iron scale is the result of gaseous or aqueous corrosion, due to which a superficial layer of metal oxides formed on the surface of heated metal objects as a result of their contact with air or water during an industrial process is developed. In this study, morphology, chemical, and phase composition measurements were carried out. The results show that all the iron-based materials investigated are mainly composed of iron oxides and pure iron. The polymer–iron composites with different quantitative and qualitative compositions were prepared to verify the shielding effectiveness. The electrical resistance, impact strength, and magnetic properties were measured, and dynamic mechanical thermal analysis and tensile strength tests were performed. The tests confirmed the suitability of iron scale for the construction of electromagnetic field shielding material. Iron scale is cheap and easy to obtain from iron-based waste materials. The developed composites are easy to form and use recycled material

The Hybrid Process of Low-Pressure Carburizing and Metallization (Cr + LPC, Al + LPC) of 17CrNiMo7-6 and 10NiCrMo13-5 Steels

This paper presents the concept of modification of physicochemical properties of steels by simultaneous diffusion saturation with carbon and chromium or aluminum. The application of a hybrid surface treatment process consisting of a combination of aluminizing and low-pressure carburizing (Al + LPC) resulted in a reduction in the amount of retained austenite in the surface layer of the steel. While the use of chromium plating and low-pressure carburizing (Cr + LPC) induced an improvement in the corrosion resistance of the carburized steels. It is of particular importance in case of vacuum processes after the application of which the active surface corrodes easily, as well as in case of carburizing of low-alloy steel with nickel, where an increased content of retained austenite in the surface layer is found after carburizing

Studies on Wear of a Milling Chuck for a Production Line of Specialized Elements Used in Lockstitch Machines

The study aims to determine the wear intensity of selected milling chuck assembly surfaces covered with a protective DLC (Diamond Like Carbon) coating, used on the production line for elements of selected lockstitch machines, and to analyze the stress distributions in the object fixed with such a chuck for the characteristic load systems of this object during its processing. A model of the workpiece was developed using the finite element method. The boundary conditions, including the load and the method of clamping the workpiece, resulted from the parameters of the milling process and the geometric configuration of the milling chuck. Stress distributions in the workpiece for specific milling parameters and for various configurations of the milling chuck holding the workpiece are included in the article. The model experimental studies of wear were conducted in the contact zone between two surfaces covered with DLC: one on the element of the milling chuck pressing the workpiece and the other on the eccentric cams of this holder. The obtained wear values and shapes for the worn surfaces are also shown. The wear intensities for the steel plunger fins modelling swivel arm of the holder were by an order higher than those of corresponding steel shaft shoulders modelling eccentric cam of the holder. The linear wear intensities for these mating components may be expressed in terms of a function of average contact pressure and sliding speed in a corresponding contact zone. The indentation of eccentric cam into mating surface of the swivel arm of the holder increased nonlinearly with the enhancement of number of cycles of the eccentric cam

Meteorite Odessa investigations with use of modern techniques of materials engineering

Odessa iron meteorite was investigated with scanning electron microscopy (SEM), Raman spectroscopy and X-ray diffraction (XRD) techniques. The research has shown the existence of minerals such as schreibersite, troilite, taenite, kamacite, cohenite, graphite and diamond in the examined sample. Raman spectroscopy allowed to identify different allotropic forms of carbon, which is diamond and graphite with different levels of order