Hybrid organic/inorganic coatings through dual-cure processes: state of the art and perspectives

This paper reviews the current state of the art related to the synthesis and characterization of hybrid organic-inorganic (O/I) coatings obtained through the exploitation of dual-cure processes, which involve a photo-induced polymerization followed by a thermal treatment: this latter allows the occurrence of sol-gel reactions of suitable alkoxy precursors already embedded in the UV-curable system. After a brief introduction on hybrid organic-inorganic coatings, the first part of the review is focused on the design and feasibility issues provided by the dual-cure method, emphasizing the possibility of tuning the structure of the final hybrid network on the basis of the composition of the starting liquid mixture. Then, some recent examples of hybrid organic-inorganic networks are thoroughly described, showing their potential advances and the application fields they can be addressed to

UV-LED Curable Acrylic Films Containing Phosphate Glass Powder: Effect of The Filler Loading on the Thermal, Optical, Mechanical and Flame Retardant Properties

The effects of the incorporation of a phosphate glass micrometric powder on the morphology, as well as on the thermal, optical, mechanical and flame retardant properties of UV-LED curable acrylic films are thoroughly investigated. To this aim, the filler loading was changed within 10 and 50 wt.%. The glass powder slightly increased the glass transition temperature (Tg) of the acrylic network; besides, increasing filler loadings were responsible for a progressive decrease of the transparency of films, irrespective of a marginal effect on their refractive index. Conversely, the presence of increasing amounts of phosphate glass improved the thermal and thermo-oxidative stability of the cured products, as well as their flame retardant properties

Intumescent flame retardant properties of graft co-polymerized vinyl monomers onto cotton fabric

In this paper, an intumescent flame retardant treatment, obtained by a combination of vinylphosphonic acid (VPA) and methacrylamide (MAA), was applied to cotton fabrics. In order to improve the cross-linking degree onto cellulose polymers, potassium persulfate was used as initiator of a radical polymerization technique. The application on cotton was carried out by padding, followed by drying and a curing treatment. The treated samples were characterized by SEM, TGA and FTIR-ATR analyses and tested in terms of flammability and washing fastness. The thermal and fire behavior of the treated fabrics was thoroughly investigated. The results clearly showed that the VPA/MAA coating was able to exert a protective action, giving rise to the formation of a stable char on the surface of textile fibers upon heating, hence improving the flame retardant performance of cotton. Horizontal flame spread tests confirmed that the coated fabrics achieved self-extinction, and the residues well preserved the original weave structure and fiber morphology ; at variance, the uncoated fabric left only ashes. A remarkable weight loss was observed only after the first washing cycle, then the samples did not show any significant weight loss, hence confirming the durability of the self-extinguishing treatment, even after five laundering cycles

Investigation of Epoxy-Acrylate Soybean Oil as A Bio-Enhancer for 3D Printing Application

In this study, a standard crude oil-based commercial resin containing urethane acrylate and acrylic mon-omers was combined with a biobased monomer, namely epoxy-acrylate soybean oil (EASO), at ratios varying from 10 to 50 wt.% and 3D printed, using a stereolithographic apparatus. The printed samples exhibited good quality and complete integration between the layers. Besides, the addition of increasing EASO loadings decreased the stiffness and mechanical strength of the samples (which exhibited mechanical properties similar to other commercially available photosensitive systems), while increasing their ductility and wettability. Therefore, the addition of EASO may significantly contribute to the exploitation of greener materials, which well matches today's circular economy concept

High Density Polyethylene Composites Containing Alumina-Toughened Zirconia Particles: Mechanical and Tribological Behavior

Alumina-toughened Zirconia (ATZ) was used as filler to endow High Density Polyethylene (HDPE) with enhanced mechanical and wear properties, hence widening the application field of the polyolefin as biomaterial. Composites at different ATZ loadings were produced by melt extrusion followed by compression molding. A good filler dispersion was obtained for all the materials, despite the presence of few voids and agglomerates observed at high ATZ loadings. The combination of high crystallinity and, mainly, lack of voids and agglomerates, appeared responsible for the improvement of Young modulus and mechanical strength. Besides, the filler positively affected the wear resistance of the composites under lubricated conditions

Frontal Polymerization and Geopolymerization, the First Example: Organic-Inorganic Hybrid Materials

This work shows the first example of frontal geopolymerization, obtained in the same reactor in which the frontal polymerization of 1,6 hexanediolodiaacrylate occurs at the same time; the simultaneous frontal polymerization allows to obtain an organic-inorganic hybrid material in a single step and in a short time (a few minutes), thanks to the exothermicity of the two reactions which are mutually self-supporting. This technique represents the only way to obtain hybrid organic polymer-geopolymer mate-rials: using the classical polymerization (prolonged heating) the reaction is explosive due to the formation of gaseous products, while the polymerization at room temperature, due to the very long times, leads to a phase separation

Piezoelectricity measurements of hybrid films functionalized with ZnO nanostructures and cellulose nanocrystals

Piezoelectric energy scavengers for the conversion of mechanical energy (e.g., pressure, bending, stretching and vibrational motions) into electricity, have been manufactured using both polymeric and inorganic materials as well as a combination of those [1-3]. It is well known that inorganic materials possess larger piezoelectric coefficients than polymers, however they exhibit higher stiffness, which makes them less sensitive to small vibrations and more prone to stress failure. On the other hand, polymer-based generators represent a relatively small proportion of the total research due to the involvement of complicated material processing and device fabrication (using precise manipulators), which represent hurdles for scalability and cost. The aim of this work is to develop a novel coating of easy fabrication and low environmental impact that could lead to a real competition in the field of renewable/alternative energy technologies. In particular, we have utilized two different geometries of ZnO nanoparticles, synthesized on purpose and embedded into a UV-curable acrylic polymer matrix. The experimental set-up for assessing the piezoelectric behavior of the obtained UV-cured films has been assembled and preliminary results of this behavior are here presented

Influence of Different Dry-Mixing Techniques on the Mechanical, Thermal and Electrical Behavior of Ultra High Molecular Weight Polyethylene/Exhausted Tire Carbon Composites

The mechanical, thermal and electrical behavior of ultra high molecular weight (UHMWPE) composites containing different amount of pyrolyzed exhausted tire carbon (ETC) is investigated. Composites were obtained by dry-mixing the powders with a homogenizer and an impact mill. The results clearly indicate that, by changing the mixing method, it is possible to tune the rheological and morphological characteristics of the composites and in turn their mechanical, thermal and electrical properties. Better performances were observed for the composites obtained with the impact mill, which showed improved Young modulus, reduced electrical and thermal resistance with respect to those of homogenized counterparts. All the composites exhibited a relevant decrease of electrical resistivity

Bionanocomposite blown films: Insights on the rheological and mechanical behavior

In this work, bionanocomposites based on two different types of biopolymers belonging to the MaterBi® family and containing two kinds of modified nanoclays were compounded in a twinscrew extruder and then subjected to a film blowing process, aiming at obtaining sustainable films potentially suitable for packaging applications. The preliminary characterization of the extruded bionanocomposites allowed establishing some correlations between the obtained morphology and the material rheological and mechanical behavior. More specifically, the morphological analysis showed that, regardless of the type of biopolymeric matrix, a homogeneous nanofiller dispersion was achieved; furthermore, the established biopolymer/nanofiller interactions caused a restrain of the dynamics of the biopolymer chains, thus inducing a significant modification of the material rheological response, which involves the appearance of an apparent yield stress and the amplification of the elastic feature of the viscoelastic behavior. Besides, the rheological characterization under non-isothermal elongational flow revealed a marginal effect of the embedded nanofillers on the biopolymers behavior, thus indicating their suitability for film blowing processing. Additionally, the processing behavior of the bionanocomposites was evaluated and compared to that of similar systems based on a low-density polyethylene matrix: this way, it was possible to identify the most suitable materials for film blowing operations. Finally, the assessment of the mechanical properties of the produced blown films documented the potential exploitation of the selected materials for packaging applications, also at an industrial level