Development of a Tritium Extruder for ITER Pellet Injection

As part of the International Thermonuclear Experimental Reactor (ITER) plasma fueling development program, Oak Ridge National Laboratory (ORNL) has fabricated a pellet injection system to test the mechanical and thermal properties of extruded tritium. Hydrogenic pellets will be used in ITER to sustain the fusion power in the plasma core and may be crucial in reducing first-wall tritium inventories by a process of "isotopic fueling" in which tritium-rich pellets fuel the burning plasma core and deuterium gas fuels the edge. This repeating single-stage pneumatic pellet injector, called the Tritium-Proof-of-Principle Phase II (TPOP-II) Pellet Injector, has a piston-driven mechanical extruder and is designed to extrude and accelerate hydrogenic pellets sized for the ITER device. The TPOP-II program has the following development goals: evaluate the feasibility of extruding tritium and deuterium-tritium (D-T) mixtures for use in future pellet injection systems; determine the mechanical and thermal properties of tritium and D-T extrusions; integrate, test, and evaluate the extruder in a repeating, single-stage light gas gun that is sized for the ITER application (pellet diameter -7 to 8 mm); evaluate options for recycling propellant and extruder exhaust gas; and evaluate operability and reliability of ITER prototypical fueling systems in an environment of significant tritium inventory that requires secondary and room containment systems. In tests with deuterium feed at ORNL, up to 13 pellets per extrusion have been extruded at rates up to 1 Hz and accelerated to speeds of 1.0 to 1.1 km/s, using hydrogen propellant gas at a supply pressure of 65 bar. Initially, deuterium pellets 7.5 mm in diameter and 11 mm in length were produced-the largest cryogenic pellets produced by the fusion program to date. These pellets represent about a 10% density perturbation to ITER. Subsequently, the extruder nozzle was modified to produce pellets that are almost 7.5-mm right circular cylinders. Tritium and D-T pellets have been produced in experiments at the Los Alamos National Laboratory Tritium Systems Test Assembly. About 38 g of tritium have been utilized in the experiment. The tritium was received in eight batches, six from product containers and two from the Isotope Separation System. Two types of runs were made: those in which the material was only extruded and those in which pellets were produced and fired with deuterium propellant. A total of 36 TZ runs and 28 D-T runs have been made. A total of 36 pure tritium runs and 28 D-T mixture runs were made. Extrusion experiments indicate that both T2 and D-T will require higher extrusion forces than D2 by about a factor of two

Repetitive, small-bore two-stage light gas gun

A repetitive two-stage light gas gun for high-speed pellet injection has been developed at Oak Ridge National Laboratory. In general, applications of the two-stage light gas gun have been limited to only single shots, with a finite time (at least minutes) needed for recovery and preparation for the next shot. The new device overcomes problems associated with repetitive operation, including rapidly evacuating the propellant gases, reloading the gun breech with a new projectile, returning the piston to its initial position, and refilling the first- and second-stage gas volumes to the appropriate pressure levels. In addition, some components are subjected to and must survive severe operating conditions, which include rapid cycling to high pressures and temperatures (up to thousands of bars and thousands of kelvins) and significant mechanical shocks. Small plastic projectiles (4-mm nominal size) and helium gas have been used in the prototype device, which was equipped with a 1-m-long pump tube and a 1-m-long gun barrel, to demonstrate repetitive operation (up to 1 Hz) at relatively high pellet velocities (up to 3000 m/s). The equipment is described, and experimental results are presented. 124 refs., 6 figs., 5 tabs

Radiation analysis of the ITER pellet injection system

The results of neutronics calculations for the pellet injection system of the International Thermonuclear Experimental Reactor (ITER) are described. Hands-on maintenance of components in the pellet injection room results in a considerable simplification of maintenance support equipment and in greater system availability. The basic configuration of the pellet injection system includes small-diameter guide tubes with which the pellet may have several small-angle collisions before reaching the plasma. The pellet injector port through which the guide tubes pass will be shared with ITER plasma diagnostics, so the calculation takes into account penetrations to accommodate numerous channels for a neutron spectrometer and neutron and gamma-ray cameras. The conservative assumption of steady-state operation of ITER for 1000 days was taken as the baseline for calculating the activation of components in the pellet injection room. The plasma configuration is based on the current ITER guidelines, the first wall configuration is based on the most recently updated configuration, and the blanket configuration is based on the US proposal for the blanket. The plasma, coils, and blanket regions were analyzed with the Monte Carlo code MCNP. The transport of neutrons through the penetrations was also performed with MCNP. The pellet injection room was modeled with the two-dimensional discrete ordinates code DORT, which was also used for the transport of neutrons during operation and of gamma rays caused by activation. The activation calculations were carried out with the REBATE code. Results from this study indicate that restricted personnel access to the pellet injection room is possible, so limited hands-on maintenance can be performed on the majority of the components in the room

Design of a tritium pellet injector for TFTR

The TFTR tritium pellet injector (TPI) is designed to provide a tritium pellet fueling capability with pellet speeds in the 1{minus} to 3 km/s-range for the TFTR D-T phase. The existing TFTR deuterium pellet injector is being modified at Oak Ridge National Laboratory to provide a fourshot, tritium-compatible, pipe-gun configuration with three upgraded single-stage pneumatic guns a two -stage light gas gun driver. The pipe gun concept has been qualified for tritium operation by the tritium proof-of-principle injector experiments conducted on the Tritium Systems Test Assembly at Los Alamos National Laboratory. In these experiments, tritium and D-T pellets were accelerated to speeds near 1.5 km/s. The TPI is being designed for pellet sizes in the range from 3.43 to 4.0 mm in diameter in arbitrarily programmable firing sequences at speeds up to approximately 1.5 km/s for the three single-stage drivers and 2.5 to 3 km/s for the two-stage driver. Injector operation will be controlled by a programmable logic controller. 7 refs., 4 figs