Microtomographic Analysis of Impact Damage in FRP Composite Laminates: A Comparative Study

With the advancement of testing tools, the ability to characterize mechanical properties of fiber reinforced polymer (FRP) composites under extreme loading scenarios has allowed designers to use these materials in high-level applications more confidently. Conventionally, impact characterization of composite materials is studied via nondestructive techniques such as ultrasonic C-scanning, infrared thermography, X-ray, and acoustography. None of these techniques, however, enable 3D microscale visualization of the damage at different layers of composite laminates. In this paper, a 3D microtomographic technique has been employed to visualize and compare impact damage modes in a set of thermoplastic laminates. The test samples were made of commingled polypropylene (PP) and glass fibers with two different architectures, including the plain woven and unidirectional. Impact testing using a drop-weight tower, followed by postimpact four-point flexural testing and nondestructive tomographic analysis demonstrated a close relationship between the type of fibre architecture and the induced impact damage mechanisms and their extensions

On Complexities of Impact Simulation of Fiber Reinforced Polymer Composites: A Simplified Modeling Framework

Impact modeling of fiber reinforced polymer composites is a complex and challenging task, in particular for practitioners with less experience in advanced coding and user-defined subroutines. Different numerical algorithms have been developed over the past decades for impact modeling of composites, yet a considerable gap often exists between predicted and experimental observations. In this paper, after a review of reported sources of complexities in impact modeling of fiber reinforced polymer composites, two simplified approaches are presented for fast simulation of out-of-plane impact response of these materials considering four main effects: (a) strain rate dependency of the mechanical properties, (b) difference between tensile and flexural bending responses, (c) delamination, and (d) the geometry of fixture (clamping conditions). In the first approach, it is shown that by applying correction factors to the quasistatic material properties, which are often readily available from material datasheets, the role of these four sources in modeling impact response of a given composite may be accounted for. As a result a rough estimation of the dynamic force response of the composite can be attained. To show the application of the approach, a twill woven polypropylene/glass reinforced thermoplastic composite laminate has been tested under 200 J impact energy and was modeled in Abaqus/Explicit via the built-in Hashin damage criteria. X-ray microtomography was used to investigate the presence of delamination inside the impacted sample. Finally, as a second and much simpler modeling approach it is shown that applying only a single correction factor over all material properties at once can still yield a reasonable prediction. Both advantages and limitations of the simplified modeling framework are addressed in the performed case study