All-inkjet-printed thin-film transistors: manufacturing process reliability by root cause analysis

We report on the detailed electrical investigation of all-inkjet-printed thin-film transistor (TFT) arrays focusing on TFT failures and their origins. The TFT arrays were manufactured on flexible polymer substrates in ambient condition without the need for cleanroom environment or inert atmosphere and at a maximum temperature of 150 degrees C. Alternative manufacturing processes for electronic devices such as inkjet printing suffer from lower accuracy compared to traditional microelectronic manufacturing methods. Furthermore, usually printing methods do not allow the manufacturing of electronic devices with high yield (high number of functional devices). In general, the manufacturing yield is much lower compared to the established conventional manufacturing methods based on lithography. Thus, the focus of this contribution is set on a comprehensive analysis of defective TFTs printed by inkjet technology. Based on root cause analysis, we present the defects by developing failure categories and discuss the reasons for the defects. This procedure identifies failure origins and allows the optimization of the manufacturing resulting finally to a yield improvement

Development of Fabric-Based Chemical Gas Sensors for Use as Wearable Electronic Noses

Novel gas sensors embroidered into fabric substrates based on polymers/ SWNT-COOH nanocomposites were proposed in this paper, aiming for their use as a wearable electronic nose (e-nose). The fabric-based chemical gas sensors were fabricated by two main processes: drop coating and embroidery. Four potential polymers (PVC, cumene-PSMA, PSE and PVP)/functionalized-SWCNT sensing materials were deposited onto interdigitated electrodes previously prepared by embroidering conductive thread on a fabric substrate to make an optimal set of sensors. After preliminary trials of the obtained sensors, it was found that the sensors yielded a electrical resistance in the region of a few kilo-Ohms. The sensors were tested with various volatile compounds such as ammonium hydroxide, ethanol, pyridine, triethylamine, methanol and acetone, which are commonly found in the wastes released from the human body. These sensors were used to detect and discriminate between the body odors of different regions and exist in various forms such as the urine, armpit and exhaled breath odor. Based on a simple pattern recognition technique, we have shown that the proposed fabric-based chemical gas sensors can discriminate the human body odor from two persons

A Zigbee-based wireless wearable electronic nose using flexible printed sensor array

A wearable electronic nose (e-nose) has been developed by integrating a low cost chemical sensor array with a wireless communication for applications in healthcare. Its sensing unit was fabricated by a fully inkjet-printing technique, comprising eight different sensor elements manufactured by varying printing patterns and sensing materials. These sensors have shown response to a wide variety of complex odors. A wearable e-nose prototype using Zigbee wireless technology was designed as a compact armband for monitoring the axillary odor released from human body. Preliminary results based on principal component analysis (PCA) could classify different odors released from the human body upon various activities

A novel wearable electronic nose for healthcare based on flexible printed chemical sensor array

A novel wearable electronic nose for armpit odor analysis is proposed by using a low-cost chemical sensor array integrated in a ZigBee wireless communication system. We report the development of a carbon nanotubes (CNTs)/polymer sensor array based on inkjet printing technology. With this technique both composite-like layer and actual composite film of CNTs/polymer were prepared as sensing layers for the chemical sensor array. The sensor array can response to a variety of complex odors and is installed in a prototype of wearable e-nose for monitoring the axillary odor released from human body. The wearable e-nose allows the classification of different armpit odors and the amount of the volatiles released as a function of level of skin hygiene upon different activities

All-inkjet-printed low-pass filters with adjustable cutoff frequency consisting of resistors, inductors and transistors for sensors applications

Low-cost and flexible first and second order low-pass filters with adjustable cutoff frequency were designed and printed by inkjet printing technology. The all-inkjet-printed low-pass filters were characterized and an adjustable cutoff frequency feature in form of an inkjet-printed organic thin-film transistors (OTFTs) was added to the filters for application-oriented fine-tuning. The applicability of these small circuits was evaluated 2 by signal filtering for sensor applications. As a result, low-pass filters with an adjustable cutoff frequency ranging from 82 Hz to 740 Hz were obtained, demonstrating their suitability in signal filtering and their promising applicability for tactile sensing characterized by low frequency signals.This work was supported by the Portuguese Foundation for Science and Technology (FCT) in the framework of the Strategic Funding UID/FIS/04650/2013 and projects PTDC/EEI-SII/5582/2014 and PTDC/CTM-ENE/5387/2014. V. C. also thanks the FCT for the SFRH/BPD/97739/2013 grants. Financial support from the Basque Government Industry Department under the ELKARTEK Program is also acknowledged. SLM thanks the Diputación Foral de Bizkaia for financial support under the Bizkaia Talent program; European Union’s Seventh Framework Programme (FP7); Marie Curie Actions – People; Grant agreement no. 267230. Part of this research work was financially supported by the European Commission funded FP7 project Technology & Design Kits for Printed Electronics (TDK4PE), Grant Agreement no. 287682. We acknowledge Eloi Ramon and Carme Martinez-Domingo (Universitat Autonoma de Barcelona and Institut de Microelectronica de Barcelona) for the preparation of the print layouts of the OTFTs and Fulvia Villani (Italian National Agency for New Technologies, Energy and Sustainable Economic Development) for the support in development of the dielectric and PFTP ink. Iain McCulloch and Martin Heeney from Flexink Ltd. thankfully provided the OSC ink formulation FS0096. Sunil Kapadia, Maxim Polomoshnov, Parvin Rastegar and Dana 21 Weise (Technische Universität Chemnitz, Digital Printing and Imaging Technology) are acknowledged for their experimental support during the manufacturing of the OTFTs