Fabrication, Structural Characterization and Uniaxial Tensile Properties of Novel Sintered Multi-Layer Wire Mesh Porous Plates

There is an increasing interest in developing porous metals or metallic foams for functional and structural applications. The study of the physical and mechanical properties of porous metals is very important and helpful for their application. In this paper, a novel sintered multilayer wire mesh porous plate material (WMPPs) with a thickness of 0.5 mm–3 mm and a porosity of 10–35% was prepared by winding, pressing, rolling, and subsequently vacuum sintering them. The pore size and total size distribution in the as-prepared samples were investigated using the bubble point method. The uniaxial tensile behavior of the WMPPs was investigated in terms of the sintering temperature, porosity, wire diameter, and manufacturing technology. The deformation process and the failure mechanism under the tensile press was also discussed based on the appearance of the fractures (SEM figures). The results indicated that the pore size and total size distribution were closely related to the raw material used and the sintering temperature. For the WMPPs prepared by the wire mesh, the pore structures were inerratic and the vast majority of pore size was less than 10 μm. On the other hand, for the WMPPs that were prepared by wire mesh and powder, the pore structures were irregular and the pore size ranged from 0 μm–50 μm. The experimental data showed that the tensile strength of WMPPs is much higher than any other porous metals or metallic foams. Higher sintering temperatures led to coarser joints between wires and resulted in higher tensile strength. The sintering temperature decreased from 1330 °C to 1130 °C and the tensile strength decreased from 296 MPa to 164 MPa. Lower porosity means that there are more metallurgical joints and metallic frameworks resisting deformation per unit volume. Therefore, lower porosities exhibit higher tensile strength. An increase of porosity from 17.14% to 32.5% led to the decrease of the tensile strength by 90 MPa. The coarser wires led to a bigger contact area between the interconnecting wires, resulting in a stronger sintering neck that exhibited higher tensile strength. The wire diameter increased from 81 μm to 122 μm and the tensile strength increased from 296 MPa to 362 MPa. The fracture morphology showed that the wires experience necking deformation and ductile fracture

Processing, Structural Characterization and Comparative Studies on Uniaxial Tensile Properties of a New Type of Porous Twisted Wire Material

A self-developed rotary multi-cutter device cuts stainless steel wire ropes into segments to fabricate twisted wires. Stainless steel porous twisted wire materials (PTWMs) with a spatial composite intertexture structure are produced by the compaction and subsequent vacuum solid-phase sintering of twisted wires. The stainless steel PTWMs show two types of typical uniaxial tensile failure modes, i.e., a 45° angle fracture mode and an auxetic failure mode (the PTWMs expand along the direction perpendicular to the tension). The effects of the sintering parameters, porosities, wire diameters, and sampling direction on the tensile properties of the PTWMs are carefully investigated. By increasing the sintering temperature from 1130 °C to 1330 °C, the tensile strength of the PTWMs with 70% target porosity increased from 7.7 MPa to 28.6 MPa and the total failure goes down to 50%. When increasing the sintering time from 90 min to 150 min, the tensile strength increases from 12.4 MPa to 19.1 MPa and the total failure elongation drops to 78.6%. The tensile strength of the PTWMs increases from 28.9 MPa to 112.7 MPa with decreasing porosity from 69.5% to 46.0%, and the total failure elongation also increases from 14.8% to 40.7%. The tensile strength and the failure strain of the PTWMs with fine wires are higher than those of the PTWMs with coarse wires under the same porosity. Sampling direction has a small influence on the tensile properties of the PTWMs

Compressibility of 304 Stainless Steel Powder Metallurgy Materials Reinforced with 304 Short Stainless Steel Fibers

Powder metallurgy (P/M) technique is usually used for manufacturing porous metal materials. However, some P/M materials are limitedly used in engineering for their performance deficiency. A novel 304 stainless steel P/M material was produced by a solid-state sintering of 304 stainless steel powders and 304 short stainless steel fibers, which were alternately laid in layers according to mass ratio. In this paper, the compressive properties of the P/M materials were characterized by a series of uniaxial compression tests. The effects of fiber content, compaction pressure and high temperature nitriding on compressive properties were investigated. The results indicated that, without nitriding, the samples changed from cuboid to cydariform without damage in the process of compression. The compressive stress was enhanced with increasing fiber content ranging from 0 to 8 wt.%. For compaction pressure from 55 to 75 MPa, greater compaction pressure improved compressive stress. Moreover, high temperature nitriding was able to significantly improve the yield stress, but collapse failure eventually occurred

Research on the Manufacturing Process and Heat Transfer Performance of Ultra-Thin Heat Pipes: A Review

This paper reviews the manufacturing process of ultra-thin heat pipes and the latest process technologies in detail, focusing on the progress of the shape, structure, and heat transfer mechanism of the wick. The effects of the filling rate and tilt angle on the heat transfer performance of the ultra-thin heat pipe, as well as the material selection of ultra-thin heat pipes, is sorted out, and the surface modification technology is analyzed. Besides, the optimal design based on heat pipes is discussed. Spiral woven mesh wick and multi-size composite wick have significant advantages in the field of ultra-thin heat pipe heat transfer, and comprehensive surface modification technology has huge potential. Finally, an outlook on future scientific research in the field of ultra-thin heat pipes is proposed

In-Situ Catalytic Preparation of Two-Dimensional BCN/Graphene Composite for Anti-Corrosion Application

In-situ catalytic growth of two-dimensional materials shows great potential for metal surface protection because of the impermeability and strong interaction of the materials with metal surfaces. Two-dimensional hexagonal boron-carbon nitrogen (h-BCN) is composed of alternating boron, carbon, and nitrogen atoms in a two-dimensional honeycomb lattice, which is similar to graphene. The corrosion caused by defects such as grain boundary of two-dimensional materials can be weakened by dislocation overlap via the transfer method. However, two-dimensional composite films prepared using the transfer method have problems, such as the introduction of impurities and poor adhesion, which limit their corrosion resistance. In this study, a layer of BCN/Gr two-dimensional composite was directly grown on the surface of copper foil using the CVD in-situ catalysis method, and its anti-corrosion performance was characterized by electrochemical and salt spray experiments. The results showed that the directly grown two-dimensional composite had better adhesion to the substrate and the advantage of grain boundary dislocation, thus showing a better anti-corrosion capability

In-Situ Catalytic Preparation of Two-Dimensional BCN/Graphene Composite for Anti-Corrosion Application

In-situ catalytic growth of two-dimensional materials shows great potential for metal surface protection because of the impermeability and strong interaction of the materials with metal surfaces. Two-dimensional hexagonal boron-carbon nitrogen (h-BCN) is composed of alternating boron, carbon, and nitrogen atoms in a two-dimensional honeycomb lattice, which is similar to graphene. The corrosion caused by defects such as grain boundary of two-dimensional materials can be weakened by dislocation overlap via the transfer method. However, two-dimensional composite films prepared using the transfer method have problems, such as the introduction of impurities and poor adhesion, which limit their corrosion resistance. In this study, a layer of BCN/Gr two-dimensional composite was directly grown on the surface of copper foil using the CVD in-situ catalysis method, and its anti-corrosion performance was characterized by electrochemical and salt spray experiments. The results showed that the directly grown two-dimensional composite had better adhesion to the substrate and the advantage of grain boundary dislocation, thus showing a better anti-corrosion capability