Revealing silicon crystal defects by conductive atomic force microscope

The machining and polishing of silicon can damage its surface. Therefore, the investigation of the electric performance of the processed surface is of paramount importance for understanding and improving the utilization of silicon components with nanoscale crystal defects. In this study, conductivity of nanoscratches on the silicon surface was investigated using a conductive atomic force microscope. Compared to the original silicon surface (without any treatment), electrical breakover at low bias voltage could be detected on the mechanically scratched area of the silicon surface with crystal defects, and the current increased with the voltage. In contrast, no obvious current was found on the defect-free scratch created by tribochemical removal. The conductivity could also be observed on a friction-induced protrusive hillock created at high speed but not on a hillock created at low speed that is constructed by amorphous silicon. Further analysis showed that lattice distortions could facilitate easy electron flow and contributed significantly to the conductivity of a mechanical scratch on the silicon surface; however, the amorphous layer hardly contributed to the conductivity, which was also supported by high resolution transmission electron microscope analysis. As a result, the relationship between the electrical performance and microstructures was experimentally established. These findings shed new light on the subtle mechanism of defectdependent conductivity and also provide a rapid and nondestructive method for detecting surface defects

Sensor Distribution Design of Travel Time Tomography in Explosion

Optimal sensor distribution in explosion testing is important in saving test costs and improving experiment efficiency. Aiming at travel time tomography in an explosion, an optimizing method in sensor distribution is proposed to improve the inversion stability. The influence factors of inversion stability are analyzed and the evaluating function on optimizing sensor distribution is proposed. This paper presents a sub-region and multi-scale cell partition method, according to the characteristics of a shock wave in an explosion. An adaptive escaping particle swarm optimization algorithm is employed to achieve the optimal sensor distribution. The experimental results demonstrate that optimal sensor distribution has improved both indexes and inversion stability

Effect of oxide film on nanoscale mechanical removal of pure iron

Abstract In this paper, the properties of an oxide film formed on a pure iron surface after being polished with an H2O2-based acidic slurry were investigated using an atomic force microscope (AFM), Auger electron spectroscopy (AES), and angle-resolved X-ray photoelectron spectroscopy (AR-XPS) to partly reveal the material removal mechanism of pure iron during chemical mechanical polishing (CMP). The AFM results show that, when rubbed against a cone-shaped diamond tip in vacuum, the material removal depth of the polished pure iron first slowly increases to 0.45 nm with a relatively small slope of 0.11 nm/μN as the applied load increases from 0 to 4 μN, and then rapidly increases with a large slope of 1.98 nm/μN when the applied load further increases to 10 μN. In combination with the AES and AR-XPS results, a layered oxide film with approximately 2 nm thickness (roughly estimated from the sputtering rate) is formed on the pure iron surface. Moreover, the film can be simply divided into two layers, namely, an outer layer and an inner layer. The outer layer primarily consists of FeOOH (most likely α-FeOOH) and possibly Fe2O3 with a film thickness ranging from 0.36 to 0.48 nm (close to the 0.45 nm material removal depth at the 4 μN turning point), while the inner layer primarily consists of Fe3O4. The mechanical strength of the outer layer is much higher than that of the inner layer. Moreover, the mechanical strength of the inner layer is quite close to that of the pure iron substrate. However, when a real CMP process is applied to pure iron, pure mechanical wear by silica particles generates almost no material removal due to the extremely high mechanical strength of the oxide film. This indicates that other mechanisms, such as in-situ chemical corrosion-enhanced mechanical wear, dominate the CMP process

Attaining Ultra-Smooth 18CrNiMo7-6 Case Hardening Steel Surfaces with Chemical Mechanical Polishing

Smooth surfaces are conducive to improving the lubrication of gears in mechanical systems. In this study, chemical mechanical polishing (CMP) was used to process 18CrNiMo7-6 case hardening steel, a typical material for gears. The results reveal that compared with formic acid and oxalic acid, citric acid can be used as a suitable complexing agent without causing apparent corrosion, probably due to the fact of its relatively stable adsorption. A synergistic effect exists between citric acid and H2O2. At pH 3, with 0.067 M citric acid and 1 wt% H2O2, a satisfactory CMP performance (i.e., a 514 nm/min material removal rate (MRR) and a 0.85 nm surface roughness Sa) was achieved. After polishing, no observable defects were found on the surface, and no discernible processing damage occurred to the substrate. In terms of the CMP’s mechanism, iron is first oxidized to Fe2+ and Fe3+, which then react with citric acid to form complexes. On the one hand, most of the complexes may stay on the surface to prevent further corrosion and, thus, the surface quality is excellent. On the other hand, the complexes may reduce the surface integrity and, thus, the MRR is high. The findings open new avenues for attaining ultra-smooth steel surfaces with CMP through controlling corrosive wear

Attaining Ultra-Smooth 18CrNiMo7-6 Case Hardening Steel Surfaces with Chemical Mechanical Polishing

Smooth surfaces are conducive to improving the lubrication of gears in mechanical systems. In this study, chemical mechanical polishing (CMP) was used to process 18CrNiMo7-6 case hardening steel, a typical material for gears. The results reveal that compared with formic acid and oxalic acid, citric acid can be used as a suitable complexing agent without causing apparent corrosion, probably due to the fact of its relatively stable adsorption. A synergistic effect exists between citric acid and H2O2. At pH 3, with 0.067 M citric acid and 1 wt% H2O2, a satisfactory CMP performance (i.e., a 514 nm/min material removal rate (MRR) and a 0.85 nm surface roughness Sa) was achieved. After polishing, no observable defects were found on the surface, and no discernible processing damage occurred to the substrate. In terms of the CMP’s mechanism, iron is first oxidized to Fe2+ and Fe3+, which then react with citric acid to form complexes. On the one hand, most of the complexes may stay on the surface to prevent further corrosion and, thus, the surface quality is excellent. On the other hand, the complexes may reduce the surface integrity and, thus, the MRR is high. The findings open new avenues for attaining ultra-smooth steel surfaces with CMP through controlling corrosive wear

Research on the Operational Strategy of the Hybrid Wind/PV/Small-Hydropower/Facility-Agriculture System Based on a Microgrid

The use of renewable energy sources, such as wind, photovoltaics (PV), and hydropower, to supply facility agriculture may effectively mitigate food and environmental pollution problems and ensure continuity of the energy supply. The operating conditions of a hybrid system are complex, so the operating strategy is very important for system configuration and scheduling purposes. In the current study, first, a hybrid wind/PV/small-hydropower/facility-agricultural system was constructed. Then, the chaotic particle swarm method was applied to optimize hybrid system operation, and a scheduling strategy of the hybrid system was proposed. Finally, combined with an example, according to wind and PV power output and load curves, supply-to-load curves for wind, PV, and small hydropower were obtained. The operational strategy proposed in this study maximizes the utilization of wind and solar resources and rationally allocates hydropower resources. The aforementioned operational strategy provides a basis for hybrid system capacity allocation and scheduling

Perspectives of the Friction Mechanism of Hydrogenated Diamond-Like Carbon Film in Air by Varying Sliding Velocity

The purpose of the present work is to probe the friction mechanism of hydrogenated diamond-like carbon (H-DLC) film in air by varying sliding velocity (25–1000 mm/s). Friction tests of Al2O3 ball against H-DLC film were conducted with a rotational ball-on-disk tribometer. As the sliding velocity increases, both the friction coefficient and the surface wear of H-DLC film decrease, reach the minimum values, and then increase in the high sliding velocity region. Based on the observed results, three main friction mechanisms of H-DLC film—namely graphitization mechanism, transfer layer mechanism, and passivation mechanism—are discussed. Raman analysis indicates that the graphitization of worn surface on the H-DLC film has a negligible contribution to the variation of the friction coefficient and the surface wear. The origin of the sliding velocity dependence is due to the synergistic interaction between the graphitized transfer layer formation and the surface passivation. The present study will not only enrich the understanding of friction mechanism of H-DLC films in air, but will also help to promote their practical engineering applications

Study on the emission characteristics of VOCs under the condition of biomass blending combustion

In order to understand the emission characteristics of volatile organic compounds (VOCs) in the flue gas under the mixed combustion of biomass, the study on the emission characteristics of VOCs in the flue gas was carried out on a 58 MW circulating fluidized bed (CFB) unit. The results show that the co-firing of biomass can significantly reduce the emissions of VOCs and NOx and SO2. Changes in blended fuel particle size and combustion temperature reduce VOCs emissions. The most obvious change in the emission reduction of VOCs is reflected in the increase of the biomass mixing ratio from 20 % to 30 %. Biomass contains less S and N elements is the reason for the reduction of NOx and SO2 emissions. The emission of pollutants such as VOCs was the lowest when the biomass blending ratio was 40 %. Based on the actual operation of the power plant, 30 % is the optimal mixing ratio. The analysis showed that the amount of VOCs components had a strong positive correlation with the proportion of biomass in the fuel. The emission of VOCs under the condition of biomass blending has different characteristics from coal-fired boilers and biomass boilers. Under the two different mixing ratios, benzene series accounted for the largest proportion of VOCs emissions, reaching 44.38 % (20 %) and 33.75 % (40 %), respectively. The emission of benzene series is dominated by benzene and toluene, the emission of alkanes is dominated by n-hexane, and the emission of esters is dominated by ethyl acetate. The ozone formation potential (OFP) was analyzed by the maximum incremental reactivity method. The contribution of ozone generation potential at 20 % and 40 % mixing ratios was mainly from benzene series, which contributed 69.88 % and 70.24 %, respectively, and alkanes. contribution can also account for 25.76 % and 17.75 %