Chrome-free Samarium-based Protective Coatings for Magnesium Alloys

AbstractThe microstructure of chrome-free samarium-based conversion coating on magnesium alloy was investigated and the corrosion resistance was evaluated as well. The micro-morphology, transverse section, crystal structure and composition of the coating were observed by scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive spectroscopy (EDS) and X- ray photoelectron spectroscopy (XPS), respectively. The corrosion resistance was evaluated by potentiodynamic polarization curve and electrochemical impedance spectroscopy (EIS). The results reveal that the morphology of samarium conversion coating is of crack-mud structure. Tiny cracks distribute in the compact coating deposited by samarium oxides. XRD, EDS and XPS results characterize that the coating is made of amorphous and trivalent-samarium oxides. The potentiodynamic polarization curve, EIS and OCP indicate that the samarium conversion coating can improve the corrosion resistance of magnesium alloys

BCC-Based Mg–Li Alloy with Nano-Precipitated MgZn₂ Phase Prepared by Multidirectional Cryogenic Rolling

In this study, we deformed the single β phase Mg–Li alloy, Mg–16Li–4Zn–1Er (LZE1641), with conventional rolling (R) and multi-directional rolling (MDR), both at cryogenic temperature. Results showed that the nano-precipitation phase MgZn2 appeared in the alloy after MDR, but this phenomenon was not present in the alloy after R. The finite element simulation result showed that the different deformation modes changed the stress distribution inside the alloy, which affected the microstructures and the motion law of the solute atoms. The high-density and dispersively distributed MgZn2 particles with a size of about 35 nm were able to significantly inhibit the grain boundary migration. They further hindered the dislocation movement and consolidated the dislocation strengthening and fine-grain strengthening effects. Compared with the compressive strength after R (273 MPa), the alloy compressive strength was improved by 21% after MDR (331 MPa). After 100 °C compression, the MgZn2 remained stable

BCC-Based Mg–Li Alloy with Nano-Precipitated MgZn2 Phase Prepared by Multidirectional Cryogenic Rolling

In this study, we deformed the single β phase Mg–Li alloy, Mg–16Li–4Zn–1Er (LZE1641), with conventional rolling (R) and multi-directional rolling (MDR), both at cryogenic temperature. Results showed that the nano-precipitation phase MgZn2 appeared in the alloy after MDR, but this phenomenon was not present in the alloy after R. The finite element simulation result showed that the different deformation modes changed the stress distribution inside the alloy, which affected the microstructures and the motion law of the solute atoms. The high-density and dispersively distributed MgZn2 particles with a size of about 35 nm were able to significantly inhibit the grain boundary migration. They further hindered the dislocation movement and consolidated the dislocation strengthening and fine-grain strengthening effects. Compared with the compressive strength after R (273 MPa), the alloy compressive strength was improved by 21% after MDR (331 MPa). After 100 °C compression, the MgZn2 remained stable

Hydrothermal Synthesis of Protective Coating on Mg Alloy for Degradable Implant Applications

Biodegradable magnesium (Mg) alloys are known as "the new generation of biomedical metal materials". However, high degradation rates restrict their clinical application. To overcome this issue, a new and simple method for producing of protective coating based on hydrothermal synthesis at 200 °C in 0.5 M NaHCO3 was elaborated. The microstructure, elemental and phase composition of the produced films were examined by scanning electron microscope (SEM), X-ray energy-dispersive spectrometer (EDS) and X-ray diffraction (XRD). The mechanical strength of the protective coating was evaluated by grid scribing method. The corrosion protection effect was evaluated using linear sweep voltammogram (LSV) and electrochemical impedance spectroscopy (EIS) methods in the simulated body fluid (SBF). Since the corrosion process is accompanied by stoichiometric evolution of hydrogen, the amount of the latter was measured to quantify the overall corrosion rate. Both the coatings morphology and phase composition were sensitive to the treatment duration. The coating formed after 0.5 h was loose and mainly consisted of spherical flower-like Mg5(CO3)4(OH)2·4H2O accompanied by small amounts of Mg(OH)2. The treatment duration of 3 h resulted in a thicker compact coating composed mainly of irregular granular MgCO3 as well as Mg(OH)2. The coating providing the most effective protection and uniform corrosion was achieved by 2 h treatment at 200 °C

Simultaneous Improvement of Strength, Ductility and Damping Capacity of Single β-Phase Mg–Li–Al–Zn Alloys

Body-centered cubic (BCC) Mg–Li alloy can be effectively strengthened by with the addition of Al and Zn. However, adding excessive amounts result in reduced mechanical properties and damping capacity of the alloy during subsequent heat treatment and deformation. The effects of solution-hot rolling-aging on the mechanical properties and damping capacity of LAZ1333 alloy and LAZ1366 alloy were studied. The solid solution strengthening greatly increases the hardness of the alloy, but the ductility is extremely poor. The AlLi softening phase precipitated during the subsequent hot rolling and aging process greatly improves the ductility of the alloy, but the excess precipitation of in the AlLi softening phase and the solid solution of excess Zn element are not conducive to the substantial improvement of the strength and ductility of the alloy. Excessive addition of alloying elements is detrimental to the damping capacity of the alloy, but the damping capacity of the alloy can be significantly improved by depleting the number of solute atoms through subsequent ageing treatments. The UTS and FE of as-cast LAZ 1333 alloy are 111 MPa and 16.9%, respectively. The as-aged LAZ1333 alloy has the best mechanical properties and damping capacity, and the UTS and FE are increased by 65.8% and 89.3%, respectively, compared to the as-cast alloy, and the damping capacity increased from 0.011 to 0.015

High-Strength β-Phase Magnesium–Lithium Alloy Prepared by Multidirectional Rolling

Magnesium–lithium alloys are popular in the lightweight application industry for their very low density. However, as the lithium content increases, the strength of the alloy is sacrificed. Improving the strength of β-phase Mg–Li alloys is urgently needed. The as-rolled Mg-16Li-4Zn-1Er alloy was multidirectionally rolled at various temperatures in comparison to conventional rolling. The results of the finite element simulations showed that multidirectional rolling, as opposed to conventional rolling, resulted in the alloy effectively absorbing the input stress, leading to reasonable management of stress distribution and metal flow. As a result, the alloy’s mechanical qualities were improved. By modifying the dynamic recrystallization and dislocation movement, both high-temperature (200 °C) and low-temperature (−196 °C) rolling greatly increased the strength of the alloy. During the multidirectional rolling process at −196 °C, a large number of nanograins with a diameter of 56 nm were produced and a strength of 331 MPa was obtained