Recycling of Heterogeneous Mixed Waste Polymers through Reactive Mixing

Anything that is not recycled and/or recovered from waste represents a loss of raw materials. Recycling plastics can help to reduce this loss and to reduce greenhouse gases, improving the goal of the decarbonization of plastic. While the recycling of single polymers is well assessed, the recycling of mixed plastics is very difficult because of the strong incompatibility among the different polymers usually present in urban waste. In this work, heterogeneous mixed polymers, i.e., polyethylene (PE), polypropylene (PP), polystyrene (PS) and polyethylenetherephthalate (PET) were processed using a laboratory mixer under different conditions of temperature, rotational speed and time to evaluate the effect of the above parameters on morphology, viscosity and mechanical properties of the final blends. Morphological analysis shows a strong incompatibility between the polyethylene matrix and the other dispersed polymers. The blends show, of course, a brittle behavior, but this behavior slightly improves with decreasing temperature and increasing rotational speed. A brittle-ductile transition was observed only at a high level of mechanical stress obtained by increasing rotational speed and decreasing temperature and processing time. This behavior has been attributed to both a decrease in the dimensions of the particles of the dispersed phase and to the formation of a small amount of copolymers that act as adhesion promoters between matrix and dispersed phases

Effect of moisture content on the processing and mechanical properties of a biodegradable polyester

This work is focused on the influence of moisture content on the processing and mechanical properties of a biodegradable polyester used for applications in injection molding. The pellets of the biodegradable polyester were exposed under different relative humidity conditions at a constant temperature before being compression molded. The compression-molded specimens were again placed under the above conditions before the mechanical testing. With all these samples, it is possible to determine the effect of moisture content on the processing and mechanical properties separately, as well as the combined effect of moisture content on the mechanical properties. The results obtained showed that the amount of absorbed water—both before processing and before mechanical testing— causes an increase in elongation at break and a slight reduction of the elastic modulus and tensile strength. These changes have been associated with possible hydrolytic degradation during the compression molding process and, in particular, with the plasticizing action of the moisture absorbed by the specimens

An additive model to predict the rheological and mechanical properties of polypropylene blends made by virgin and reprocessed components

In this work, an additive model for the prediction of the rheological and mechanical properties of monopolymer blends made by virgin and reprocessed components is proposed. A polypropylene sample has been reprocessed more times in an extruder and monopolymer blends have been prepared by simulating an industrial process. The scraps are exposed to regrinding and are melt reprocessed before mixing with the virgin polymer. The reprocessed polymer is, then, subjected to some thermomechanical degradation. Rheological and mechanical experimental data have been compared with the theoretical predictions. The results obtained showed that the values of this simple additive model are a very good fit for the experimental values of both rheological and mechanical properties

Photo-oxidative and soil burial degradation of irrigation tubes based on biodegradable polymer blends

Irrigation tubes based on biodegradable polymers were prepared via an extrusion-drawing process by Irritec and compared to conventional pipes made of high-density polyethylene (HDPE). A commercial polylactide/poly (butyleneadipate-co-butyleneterephthalate) (PLA/PBAT) blend (Bio-Flex®) and Mater-Bi® were used. The polymers were characterized from rheological and mechanical points of view. Irrigation pipes were subjected to photoaging with continued exposure to UV radiation up to 22 days. The degradability in the soil of irrigation tube samples was studied. The influence of temperature and UV irradiation on soil burial degradation was investigated. A soil burial degradation test was carried out at 30 °C and 50 °C for up to 70 days. The degree of degradation was evaluated from the weight loss percentage. The degradation rate of irrigation tube samples based on Mater-Bi® was higher at 30 °C and was stimulated after 14 days of UV irradiation. Higher temperatures or UV aging encouraged the disintegration in soil of Bio-Flex®-based irrigation tubes. Furthermore, tube samples, before and after UV and soil burial degradation, were analyzed by Attenuated Total Reflection-Fourier Transform Infra-Red (ATR-FTIR) spectroscop

Preliminary evaluation of plasmix compound from plastics packaging waste for reuse in bituminous pavements

Finding an appropriate technical solution for reusing waste plastics is crucial for creating a circular plastic economy. Although mechanical recycling is the best option for recycling post-consumer plastics, some heterogeneous mixed plastics cannot be recycled to produce secondary material due to their very low properties. In this case, alternative routes should be considered in order to limit their disposal as much as possible. Therefore, in order to solve the environmental problems in the landfills of plastic waste recycling, and to improve the mechanical performance of bitumen for road pavement, the reuse of these post-consumer plastic wastes are preliminarily evaluated for the modification of bitumen for road use. The field of polymers used so far and widely studied concerns virgin materials, or highly homogeneous materials, in case of recycled plastics. In this work, a highly heterogeneous mixed plastic—Plasmix—from the separate collection in Italy, is used as a bitumen modifier for road construction. The research focused on the dry (into the mixture) and wet (into the binder) addition of different content of the Plasmix compound, with the aim of assessing the feasibility of the modification itself. Results of the mechanical tests carried out prove an increase in performance and that there is a potential of the addition of the Plasmix compound both for binder and mixture modifications

A Green Approach for Recycling Compact Discs

Compact discs (CDs) and digital versatile discs (DVDs) are mainly made by polycarbonate disc, a thin layer of aluminum or silver, a thin layer of a coating and a thin layer of a label of paper or PET. The recycling of these discs is difficult due to the removal of these non-polymeric layers and to our best knowledge, no industrial plants have been resent for their recycling. In this work, we propose a facile way to remove the non-polymeric layers and investigate the effect of the repetitive extrusion process on the processability and on the mechanical properties of the recycled polycarbonate. A few works have been published dealing with both the removal of the non-polymeric layers and the mechanical recycling of the disk of polycarbonate. In our approach, the removal of the non-polymeric layers is easily obtained through a thermo-mechanical treatment in a basic solution by ammonia. This process can be considered green because is made at a low temperature with a small amount of water and a very small amount of ammonia, saving energy and water. The properties of the polycarbonate remain good if the mechanical recycling is made after drying the post-consumer polycarbonate

Investigation on the properties and on the photo-oxidation behaviour of polypropylene/fumed silica nanocomposites

This work investigates the effects of very small amounts of fumed silica on the morphology and on the rheological and mechanical behaviour of polypropylene nanocomposites and on their photo-oxidation behaviour. Polypropylene nanocomposites were prepared using a twin-screw corotating extruder with 0, 1 and 2 wt/wt% of SiO2. Morphological, mechanical, thermomechanical and rheological properties were examined. It was found that the viscosity of the matrix is reduced by the presence of the silica nanoparticles, suggesting a poor adhesion between the two phases and probably some lubricating effect. On the contrary, the mechanical and, in particular, the thermomechanical properties of the matrix are considerably improved by the presence of the silica. In particular, elastic modulus and tensile strength increases remarkably, and this effect becomes more and more remarkable with an increasing temperature. As for the photo-oxidation behaviour, the presence of silica improves the photostability of the polypropylene matrix. This effect has been attributed to both the barrier to the oxygen and to the absorbance of the UV radiation from the silica nanoparticles. Finally, no significant effect of the silica nanoparticles has been put in evidence on the crystallisation behaviour of the polypropylene. As for the effect of the silica content, the difference in the properties of the two nanocomposites is relatively small and all the measured properties depend much less than linearly with its amount. This has been correlated with the reaggregation of the nanoparticles that, having a larger size, decrease the contact area between the matrix and the filler

Toward the Decarbonization of Plastic: Monopolymer Blend of Virgin and Recycled Bio-Based, Biodegradable Polymer

Decarbonization of plastics is based on two main pillars: bio-based polymers and recycling. Mechanical recycling of biodegradable polymers could improve the social, economic and environmental impact of the use of these materials. In this regard, the aim of this study was to investigate whether concentrations of the same recycled biopolymer could significantly affect the rheological and mechanical properties of biodegradable monopolymer blends. Monopolymer blends are blends made of the same polymers, virgin and recycled. A sample of commercially available biodegradable blend was reprocessed in a single-screw extruder until two extrusion cycles were completed. These samples were exposed to grinding and melt reprocessed with 75% and 90% of the same virgin polymer. The blends were characterized by tensile tests and rheological tests. The results obtained showed that while multiple extrusions affected the mechanical and rheological properties of the polymer, the concentration of the reprocessed material present in the blends only very slightly affected the properties of the virgin material. In addition, the experimentally observed trends were accurately predicted by the additive model adopted

Influence of Branching on the Rheology, Filmability and Mechanical and Optical Properties of a Biodegradable and Compostable Co-Polyester

Over the last years, bio-based and biodegradable alternatives have gained considerable attention both of academic and of packaging industrial communities, driven by recent legislation and increasing awareness concerning environmental issues related to traditional plastic. However, it is often observed that packaging products made from bioplastics do not exhibit comparable performance to those produced using common non-biodegradable ones. The presence of long chain branching improves the processing behavior under elongational flow and, then, the filmability of low viscosity polymers such as polyesters. In this work it has been demonstrated that the presence of long chain branching in a bio-co-polyester, induced by the use of pentaerythritol in the synthesis a of poly(butylene adipate-co-butylene terephthalate), is able to dramatically change the rheological behavior of the linear chain polyester improving its filmability. The addition of branching lead to an increase of the elastic modulus and the tensile strength in branched polyester films if compared to the linear ones, while the elongation at break decreased. This is due to the answer of the branched polyester to the non-isothermal elongational flow that allows a better orientation of the macromolecules of the branched polyester. The film obtained with the branched polyester showed a decrease in clarity and a slight increase in haze if compared to linear one due to differences in the morphology of the two samples

The effects of nanoclay on the mechanical properties, carvacrol release and degradation of a pla/pbat blend

The formulation of polymeric films endowed with the abilities of controlled release of antimicrobials and biodegradability is the latest trend of food packaging. Biodegradable polymer (Bio-Flex)-based nanocomposites containing carvacrol as an antimicrobial agent, and a nanoclay as a filler, were processed into blown films. The presence of such hybrid loading, while not affecting the overall filmability of the neat matrix, led to enhanced mechanical properties, with relative increments up to +70% and +200% in terms of elastic modulus and elongation at break. FTIR/ATR analysis and release tests pointed out that the presence of nanoclay allowed higher carvacrol loading efficiency, reasonably hindering its volatilization during processing. Furthermore, it also mitigated the burst delivery, thereby enabling a more controlled release of the antimicrobial agent. The results of mass loss tests indicated that all the formulations showed a rather fast degradation with mass losses ranging from 37.5% to 57.5% after 876 h. The presence of clay and carvacrol accelerated the mass loss rate of Bio-Flex, especially when added simultaneously, thus indicating an increased biodegradability. Such ternary systems could be, therefore, particularly suitable as green materials for food packaging applications, and for antimicrobial wrapping applications