Overview of the mean of production used for FSW

The Friction Stir welding process is now introduced in production plants. More and more applications are developed and the most part of the work is now centered on the mean of production to be used. Institut de Soudure and Arts et Métiers ParisTech are working on this subject since mid of 2005. The results of this work is a recognize knowledge on the methodology for qualifying a Friction Stir Welding Equipment [1]. In the same time, and based on this work, Institut de Soudure has bought a new kind of Friction Stir Welding machine based on a KUKA Robot

Experimental investigation of the influence of the FSW plunge processing parameters on the maximum generated force and torque

The paper presents the results of an experimental investigation, done on the friction stir welding (FSW) plunging stage. Previous research works showed that the axial force and torque generated during this stage were characteristic for a static qualification of a FSW machine. Therefore, the investigation objectives are to better understand the relation between the processing parameters and the forces and torque generated. One of the goals is to find a way to reduce the maximum axial force and torque occurring at the end of the plunging stage in order to allow the use of a flexible FSW machine. Thus, the influence of the main plunge processing parameters on the maximum axial force and torque are analysed. In fact, forces and torque responses can be influenced by the processing parameter. At the end, a diagram presenting the maximum axial force and torque according to the processing parameters is presented. It is an interesting way to present the experimental results. This kind of representation can be useful for the processing parameters choice. They can be chosen according to the force and torque responses and consequently to the FSW machine capacities

Methodology for qualifying a Friction Stir Welding equipment

The objective of this research work is the industrialization of the friction stir welding process in order to provide tools to industrials to select and qualify a machine for their FSW applications. This paper presents a methodology to determine the Friction Stir Welding equipment adequate to an application. The adequate equipment can be every machine that can perform friction stir welds. This paper presents a short review, based on literature survey, of the existing friction stir welding equipments. Then, the methodology developed is presented. It is based on the studying of the interactions between the tool and the workpiece

Qualification of a robotized Friction Stir Welding System

This paper presents an experimental methodology to determine a Friction Stir Welding (FSW) means of production based on the experimental study of the tool / material mechanical interactions generated during the welding operation. These two stages have been identified as being characteristic for the qualification of a FSW equipment. This paper presents the experimental results of the parametric study done on the plunging and welding phases. Ranges of forces and torques diagrams were established according to the processing parameters, in order to qualify a means of production and select the process parameters allowing the operation on the available FSW equipment

Determining the ability of a high payload robot to perform FSW applications

This paper presents an experimental methodology to determine a Friction Stir Welding (FSW) means of production based on the experimental study of the tool / material mechanical interactions generated during the welding operation. These two stages have been identified as being characteristic for the qualification of a FSW equipment. This paper presents the experimental results of the parametric study done on the plunging and welding phases. Ranges of forces and torques diagrams were established according to the processing parameters, in order to qualify a means of production and to select the processing parameters allowing the operation on the available FSW equipment

Overview of the mean of production used for FSW

The Friction Stir welding process is now introduced in production plants. More and more applications are developed and the most part of the work is now centered on the mean of production to be used. Institut de Soudure and Arts et Métiers ParisTech are working on this subject since mid of 2005. The results of this work is a recognize knowledge on the methodology for qualifying a Friction Stir Welding Equipment [1]. In the same time, and based on this work, Institut de Soudure has bought a new kind of Friction Stir Welding machine based on a KUKA Robot

Experimental investigation of the influence of the FSW plunge processing parameters on the maximum generated force and torque

The paper presents the results of an experimental investigation, done on the friction stir welding (FSW) plunging stage. Previous research works showed that the axial force and torque generated during this stage were characteristic for a static qualification of a FSW machine. Therefore, the investigation objectives are to better understand the relation between the processing parameters and the forces and torque generated. One of the goals is to find a way to reduce the maximum axial force and torque occurring at the end of the plunging stage in order to allow the use of a flexible FSW machine. Thus, the influence of the main plunge processing parameters on the maximum axial force and torque are analysed. In fact, forces and torque responses can be influenced by the processing parameter. At the end, a diagram presenting the maximum axial force and torque according to the processing parameters is presented. It is an interesting way to present the experimental results. This kind of representation can be useful for the processing parameters choice. They can be chosen according to the force and torque responses and consequently to the FSW machine capacities

FSW : UN PROCEDE DE SOUDAGE POUR LES ALLIAGES D’ALUMINIUM DE FONDERIE

L’étude présentée concerne la réalisation d’un démonstrateur mettant en évidence le potentiel du procédé de soudage par friction malaxage ( FSW) pour la reconception et la réalisation de pièce en alliages d’aluminium de fonderie. Le potentiel du FSW vient en grande partie du fait que la matière n’atteint pas la fusion lors de l’élaboration de la soudure. Ceci permet notamment de souder des alliages sensibles à la fissuration à chaud et de réaliser des assemblages hétérogènes. La reconception du produit doit tenir compte des contraintes du FSW. Ces dernières ont été identifiées et correspondent à la nécessité de contenir la matière lors du malaxage. Ceci se traduit par une contrainte d’accessibilité de l’outil à la soudure, de celle d’une enclume à l’envers de la soudure et à la présence de matière en épaisseur suffisante autour du pion. Une autre contrainte vient des efforts générés lors du soudage. Les géométries conçues doivent permettre la réalisation d’un montage de soudage supportant les efforts de soudage. L’étude particulière de l’une des soudures du démonstrateur a permis de mettre en évidence la relative tolérance du FSW au défaut de mise en position des pièces à souder et de suivi de trajectoire

Using the plunging and welding process windows to determine a FSW means of production

This paper presents an experimental methodology to determine a Friction Stir Welding (FSW) means of production based on the experimental study of the tool / material mechanical interactions generated during the plunging and welding stages. These two stages have been identified as being characteristic for the qualification of a FSW equipment. This paper presents the experimental results of the parametric study done on the plunging and welding phases. Ranges of forces and torques diagrams were established according to the processing parameters, in order to qualify a means of production and select the process parameters allowing the operation on the available FSW equipment

Methodology for qualifying a Friction Stir Welding equipment

The objective of this research work is the industrialization of the friction stir welding process in order to provide tools to industrials to select and qualify a machine for their FSW applications. This paper presents a methodology to determine the Friction Stir Welding equipment adequate to an application. The adequate equipment can be every machine that can perform friction stir welds. This paper presents a short review, based on literature survey, of the existing friction stir welding equipments. Then, the methodology developed is presented. It is based on the studying of the interactions between the tool and the workpiece