40 research outputs found

    An approximate approach for the joint problem of level of repair analysis and spare parts stocking

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    For the spare parts stocking problem, generally METRIC type methods are used in the context of capital goods. A decision is assumed on which components to discard and which to repair upon failure, and where to perform repairs. In the military world, this decision is taken explicitly using the level of repair analysis (LORA). Since the LORA does not consider the availability of the capital goods, solving the LORA and spare parts stocking problems sequentially may lead to suboptimal solutions. Therefore, we propose an iterative algorithm. We compare its performance with that of the sequential approach and a recently proposed, so-called integrated algorithm that finds optimal solutions for twoechelon, single-indenture problems. On a set of such problems, the iterative algorithm turns out to be close to optimal. On a set of multi-echelon, multi-indenture problems, the iterative approach achieves a cost reduction of 3%on average (35%at maximum) as compared to the sequential approach. Its costs are only 0.6 % more than those of the integrated algorithm on average (5 % at maximum). Considering that the integrated algorithm may take a long time without guaranteeing optimality, we believe that the iterative algorithm is a good approach. This result is further strengthened in a case study, which has convinced Thales Nederland to start using the principles behind our algorithm

    Experimental investigation of iterative simulation-based scheduling in a dynamic and stochastic job shop

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    A vital component of modern manufacturing systems is the scheduling and control system, which determines companies' overall performance in their respective supply chains. This paper studies iterative simulation-based scheduling mechanisms for manufacturing systems that operate in dynamic and stochastic environments. Also assessed are the issues involved when these mechanisms are used to make higher-level scheduling decisions, such as dispatching rule selection, instead of generation of a full schedule. A typical simulation-based system is outlined and tested under various experimental conditions. Examined are the effects of stochastic events such as machine breakdowns and processing time variations on the system performance, and the effectiveness of the simulation-based approach from the control point of view is evaluated. Finally, different levels of two important factors (look-ahead window and scheduling period) are compared for the iterative approach. Computational results show that, although simulation-based scheduling proves effective when these parameters are properly set, the overall performance diminishes due to the dynamic and stochastic nature of the system, which degrades the multi-pass improvement capability of the simulation runs. Experimental results also support the initial expectation in that frequent updates to the higher-level schedule may not be necessary when these decisions are naturally "adaptive" to the unexpected system changes

    An analysis of heuristics in a dynamic job shop with weighted tardiness objectives

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    Meeting due dates as a reflection of customer satisfaction is one of the scheduling criteria that is frequently encountered in today's manufacturing environments. The natural quantification of this qualitative goal involves tardiness related measures. In this study, we consider the dynamic job shop scheduling problem with the weighted tardiness criterion. After we present a comprehensive literature survey on the topic, we measure the long-run performances of more than 20 single-pass dispatching rules under various experimental conditions. In this study, we pay special attention to recently proposed dispatching heuristics such as CEXSPT, CR+ SPT, S/RPT+ SPT, and Bottleneck Dynamics (BD). We also investigate the effects of six resource pricing schemes proposed recently for BD. Moreover, we extend the earlier versions of inserted idleness and identify the conditions in which these techniques can be applied without incurring too much computational cost. Future research directions are also outlined in light of the computational results. © 1999 Taylor & Francis Ltd

    A linear programming-based method for job shop scheduling

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    We present a decomposition heuristic for a large class of job shop scheduling problems. This heuristic utilizes information from the linear programming formulation of the associated optimal timing problem to solve subproblems, can be used for any objective function whose associated optimal timing problem can be expressed as a linear program (LP), and is particularly effective for objectives that include a component that is a function of individual operation completion times. Using the proposed heuristic framework, we address job shop scheduling problems with a variety of objectives where intermediate holding costs need to be explicitly considered. In computational testing, we demonstrate the performance of our proposed solution approach

    Decentralized subcontractor scheduling with divisible jobs

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    Subcontracting allows manufacturer agents to reduce completion times of their jobs and thus obtain savings. This paper addresses the coordination of decentralized scheduling systems with a single subcontractor and several agents having divisible jobs. Assuming complete information, we design parametric pricing schemes that strongly coordinate this decentralized system, i.e., the agents’ choices of subcontracting intervals always result in efficient schedules. The subcontractor’s revenue under the pricing schemes depends on a single parameter which can be chosen to make the revenue as close to the total savings as required. Also, we give a lower bound on the subcontractor’s revenue for any coordinating pricing scheme. Allowing private information about processing times, we prove that the pivotal mechanism is coordinating, i.e., agents are better off by reporting their true processing times, and by participating in the subcontracting. We show that the subcontractor’s maximum revenue with any coordinating mechanism under private information equals the lower bound of that with coordinating pricing schemes under complete information. Finally, we address the asymmetric case where agents obtain savings at different rates per unit reduction in completion times. We show that coordinating pricing schemes do not always exist in this case

    Open Issues for Interfaces on Spare Parts Supply Chain Systems: A Content Generation Methodology

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