64 research outputs found
Analytical model for three-dimensional non-uniform temperature field and welding stress of thick plates via friction stir weld
Design of a parallel compliance device with variable stiffness
This paper presents a parallel compliance device with variable translational stiffness properties. The variation of endpoint stiffness depends on the change of the spring stiffness in each limb. A synthesis algorithm for realizing the desired force compliance performance is built. Based on the proposed algorithm, a group of optimal spring stiffness can be derived. For the implementation of this device, an electromagnetic linear spring with current-controlled stiffness is developed. After testing the mechanical characteristics of the electromagnetic spring, a prototype of the parallel compliance device is built. The endpoint stiffness under different combinations of spring stiffness values is exhibited in the form of stiffness ellipsoids. A case is studied and verifies the ability of the presented compliance device to realize the desired endpoint stiffness. As the stiffness adjustment range of electromagnetic spring is limited, the bound of physically realizable stiffness of the presented compliance device is also discussed. </jats:p
Point set registration for assembly feature pose estimation using simulated annealing nested Gauss-Newton optimization
Purpose
This paper aims to propose a fast and robust 3D point set registration method for pose estimation of assembly features with few distinctive local features in the manufacturing process.
Design/methodology/approach
The distance between the two 3D objects is analytically approximated by the implicit representation of the target model. Specifically, the implicit B-spline surface is adopted as an interface to derive the distance metric. With the distance metric, the point set registration problem is formulated into an unconstrained nonlinear least-squares optimization problem. Simulated annealing nested Gauss-Newton method is designed to solve the non-convex problem. This integration of gradient-based optimization and heuristic searching strategy guarantees both global robustness and sufficient efficiency.
Findings
The proposed method improves the registration efficiency while maintaining high accuracy compared with several commonly used approaches. Convergence can be guaranteed even with critical initial poses or in partial overlapping conditions. The multiple flanges pose estimation experiment validates the effectiveness of the proposed method in real-world applications.
Originality/value
The proposed registration method is much more efficient because no feature estimation or point-wise correspondences update are performed. At each iteration of the Gauss–Newton optimization, the poses are updated in a singularity-free format without taking the derivatives of a bunch of scalar trigonometric functions. The advantage of the simulated annealing searching strategy is combined to improve global robustness. The implementation is relatively straightforward, which can be easily integrated to realize automatic pose estimation to guide the assembly process.
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Optimization method for spatial route adjustment of multi-bends pipes considering assembly demands
Purpose
This paper aims to propose an optimization method to automatically adjust the spatial route of multibend pipes to meet the assembly demands in constrained space.
Design/methodology/approach
The compact geometric parameters that uniquely determine the pipe route are analyzed. Besides, the relationship between these parameters and the end pose is revealed based on the exponential product formula. Mathematical representations for the engineering constraints, including the end pose restriction, collision interference, manufacture ability and geometric limitations, are further established. On this basis, the adjustment of the spatial route is formulated as a multiconstraint optimization problem. A modified particle swarm optimization method based on the combination of gradient projection and swarm intelligence is designed to find the near-optimal pipe that meets the required assembly demands.
Findings
The experimental results show that the proposed method can effectively find the feasible pipe route that satisfies the engineering constraints and the end pose requirement is highly guaranteed.
Originality/value
The proposed method can automate the geometric adjustment of multi-bend pipes to meet the actual assembly demands, which significantly reduces manual efforts and guarantees high accuracy. The results demonstrate the possibility of further applications in the pipe assembly or design process, especially in ships, aerospace products or pressure vessels.
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Simulation of gas–leachate pressure in various tested landfills using the differential quadrature method
The degradation of solid waste in landfills results in the coupled migration of gas and leachate through the pore spaces in waste material. The existing analytical methods cannot be used to obtain a solution for the gas–leachate coupled migration problem. This study used the differential quadrature method to solve the gas and leachate phase continuity equations considering the effect of the gas–leachate coupling. The calculation results were verified based on the calculated data of previous studies. The results of the field gas collection tests and the laboratory degradation tests were fitted using the peak gas generation equation. The peak values of gas generation were found between 0.94 and 20.29 years in the field tests, and between 0.09 and 0.19 years in the laboratory tests. The gas pressure calculated by parameters fitting of the field tests and the laboratory tests were less than 1 kPa and greater than 8 kPa, respectively. Considering the gas-leachate coupling effect, the pore gas pressure in the simulated landfill increased by approximately 20%, and the peak pore gas pressure occurred slightly earlier than that without consideration of the coupling effect. </jats:p
Research on the Estimation of Chinese Fir Stand Volume Based on UAV-LiDAR Technology
Chinese fir (Cunninghamia lanceolata) is the main fast-growing timber species in China, and studies of its stand volume are important for evaluating the effectiveness of forest management. However, it is difficult to accurately estimate stand volume from the perspective of a single tree due to the mutual concealment among Chinese fir trees. Therefore, in this study, we propose a method for identifying different forms of Chinese fir. The specific idea is to realize the accurate identification of a single Chinese fir tree, two Chinese fir trees, and three Chinese fir trees, and construct their respective stand volume estimation models to obtain an estimate of the forest stand volume. The key results are as follows: (1) the overall accuracy of recognition of different forms of Chinese fir is 79%, and the construction of different forms of Chinese fir units is beneficial for identifying forest trees; (2) a multiunit volume equation for different forms of Chinese fir is constructed; (3) based on predictions obtained with the constructed stand volume model, the difference between the estimated stand volume and the measured stand volume is small, and the average accuracy reaches 89.19%; and (4) compared to traditional volume estimation methods based on individual tree scale, the research method in this study shows a significant improvement (about 9.96%) in overall accuracy. In summary, this method can weaken the influence of erroneous individual tree segmentation on the accuracy of stand volume estimation, and can greatly reduce the working time of single tree segmentation to achieve the fast and accurate estimation of fir plantation stand volume
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