Selected Principles of Feeding Systems Design: Simulation vs Industrial Experience

Abstract Simulation software dedicated for design of casting processes is usually tested and calibrated by comparisons of shrinkage defects distribution predicted by the modelling with that observed in real castings produced in a given foundry. However, a large amount of expertise obtained from different foundries, including especially made experiments, is available from literature, in the form of recommendations for design of the rigging systems. This kind of information can be also used for assessment of the simulation predictions. In the present work two parameters used in the design of feeding systems are considered: feeding ranges in horizontal and vertical plates as well as efficiency (yield) of feeders of various shapes. The simulation tests were conducted using especially designed steel and aluminium castings with risers and a commercial FDM based software. It was found that the simulations cannot predict appearance of shrinkage porosity in horizontal and vertical plates of even cross-sections which would mean, that the feeding ranges are practically unlimited. The yield of all types of feeders obtained from the simulations appeared to be much higher than that reported in the literature. It can be concluded that the feeding flow modelling included in the tested software does not reflect phenomena responsible for the feeding processes in real castings properly. Further tests, with different types of software and more fundamental studies on the feeding process modelling would be desirable

Squeezing of electromagnetic field in a cavity by electrons in Trojan states

The notion of the Trojan state of a Rydberg electron, introduced by I.Bialynicki-Birula, M.Kali\'nski, and J.H.Eberly (Phys. Rev. Lett. 73, 1777 (1994)) is extended to the case of the electromagnetic field quantized in acavity. The shape of the electronic wave packet describing the Trojan state is practically the same as in the previously studied externally driven system. The fluctuations of the quantized electromagnetic field around its classical value exhibit strong squeezing. The emergence of Trojan states in the cylindrically symmetrical system is attributed to spontaneous symmetry braking.Comment: 9 pages, 8 figure

Time-of-arrival distributions from position-momentum and energy-time joint measurements

The position-momentum quasi-distribution obtained from an Arthurs and Kelly joint measurement model is used to obtain indirectly an ``operational'' time-of-arrival (TOA) distribution following a quantization procedure proposed by Kocha\'nski and W\'odkiewicz [Phys. Rev. A 60, 2689 (1999)]. This TOA distribution is not time covariant. The procedure is generalized by using other phase-space quasi-distributions, and sufficient conditions are provided for time covariance that limit the possible phase-space quasi-distributions essentially to the Wigner function, which, however, provides a non-positive TOA quasi-distribution. These problems are remedied with a different quantization procedure which, on the other hand, does not guarantee normalization. Finally an Arthurs and Kelly measurement model for TOA and energy (valid also for arbitrary conjugate variables when one of the variables is bounded from below) is worked out. The marginal TOA distribution so obtained, a distorted version of Kijowski's distribution, is time covariant, positive, and normalized

Generalizations of Kijowski's time-of-arrival distribution for interaction potentials

Several proposals for a time-of-arrival distribution of ensembles of independent quantum particles subject to an external interaction potential are compared making use of the ``crossing state'' concept. It is shown that only one of them has the properties expected for a classical distribution in the classical limit. The comparison is illustrated numerically with a collision of a Gaussian wave packet with an opaque square barrier.Comment: 5 inlined figures: some typo correction

Austenitization of FerriticDuctile Iron

Austenitization is the first step of heat treatment preceding the isothermal quenching of ductile iron in austempered ductile iron (ADI) manufacturing. Usually, the starting material for the ADI production is ductile iron with more convenient pearlitic matrix. In this paper we present the results of research concerning the austenitizing of ductile iron with ferritic matrix, where all carbon dissolved in austenite must come from graphite nodules. The scope of research included carrying out the process of austenitization at 900oC using a variable times ranging from 5 to 240 minutes,and then observations of the microstructure of the samples after different austenitizing times. These were supplemented with micro-hardness testing. The research showed that the process of saturating austenite with carbon is limited by the rate of dissolution of carbon from nodular graphite precipitates

Properties and Structure of High-Silicone Austempered Ductile Iron

The results presented in this paper are a continuation of the previously published studies. The results of hest treatment of ductile iron with content 3,66% Si and 3,80% Si were produced. The experimental castings were subjected to austempering process for time 30, 60 and 90 minutes at temperature 300oC. The mechanical properties of heat treated specimens were studied using tensile testing and hardness measurement, while microstructures were evaluated with conventional metallographic observations. It was again stated that austempering of high silicone ferritic matrix ductile iron allowed producing ADI-type cast iron with mechanical properties comparable with standard ADI

Properties and Structure of High-Silicone Austempered Ductile Iron

The results presented in this paper are a continuation of the previously published studies. The results of hest treatment of ductile iron with content 3,66%Si and 3,80% Si were produced. The experimental castings were subjected to austempering process for time 30, 60 and 90 minutes at temperature 300°C. The mechanical properties of heat treated specimens were studied using tensile testing and hardness measurement, while microstructures were evaluated with conventional metallographic observations. It was again stated that austempering of high silicone ferritic matrix ductile iron allowed producing ADI-type cast iron with mechanical properties comparable with standard ADI

Applying Rough Set Theory for the Modeling of Austempered Ductile Iron Properties

The article discusses the possibilities of employing an algorithm based on the Rough Set Theory for generating engineering knowledge in the form of logic rules. The logic rules were generated from the data set characterizing the influence of process parameters on the ultimate tensile strength of austempered ductile iron. The paper assesses the obtained logic rules with the help of the rule quality evaluation measures, that is, with the help of the measures of confidence, support, and coverage, as well as the proposed rule quality coefficient

Highsilicone Austempered Ductile Iron

Ductile iron casts with a higher silicone content were produced. The austempering process of high silicone ductile iron involving different austempering times was studied and the results presented. The results of metallographical observations and tensile strength tests were offered. The obtained results point to the fact that the silicone content which is considered as acceptable in the literature may in fact be exceeded. The issue is viewed as requiring further research