An Approach to Testing Antivandal Composite Materials as a Function of Their Thickness and Striker Shape—A Case Study

Our research material comprised antivandal fire-retardant hybrid composites modified with inorganic and organic fillers intended for application in public transport vehicles. This paper presents an approach to studying their impact strength as a function of the composite thickness (3 to 6 mm) and striker shape (hemispherical, semicylindrical, wedge-shaped) used in the experimental stand. Group A composites, made of single fabric layers (n = 5), were thinner and their impact strength was lower by 73% than that for Group B composites made of double fabric layers. Study results show an almost threefold improvement in impact strength for a thickness increase of as little as 0.3 mm. Statistical analysis (the Shapiro–Wilk test, p > 0.05) did not show any significant differences in the quantitative evaluation of changes (n = 3) on the surface of the examined materials caused by impacts with strikers of different shapes. In turn, a linear correlation (Shapiro-Wilk test, W = 0.0857, p = 0.022) was found between impact strength and the thickness of the studied materials. It was observed that appropriate arrangement of fabrics and powder fillers can lead to a different distribution of forces and energy absorbed by the tested material. A lower impact strength was observed for the composite which had powder fillers in its composition, which caused the formation of microvoids in the structure of the material and thus led to a weakening in their strength properties. An effect of the placement of the glass fabric layer in the composite on the results was also observed. Moreover, SEM evaluation of the composites revealed their layered structure and the impregnation of woven fabrics with resin

Moisture Resistance, Thermal Stability and Fire Behavior of Unsaturated Polyester Resin Modified with L-histidinium Dihydrogen Phosphate-Phosphoric Acid

In this paper, the fire behavior of unsaturated polyester resin (UP) modified with L-histidinium dihydrogen phosphate-phosphoric acid (LHP), being a novel intumescent fire retardant (IFR), was investigated. Thermal and thermomechanical properties of the UP with different amounts of LHP (from 10 to 30 wt. %) were determined by thermogravimetric analysis (TG) as well as dynamic mechanical thermal analysis (DMTA). Reaction to small flames was studied by horizontal burning (HB) test, while fire behavior and smoke emission were investigated with the cone calorimeter (CC) and smoke density chamber. Further, the analysis of volatile products was conducted (TGA/FT-IR). It was observed that the addition of LHP resulted in the formation of carbonaceous char inhibiting the thermal decomposition, burning rate and smoke emission. The most promising results were obtained for the UP containing 30 wt. % of LHP, for which the highest reduction in maximum values of heat release rate (200 kW/m2) and total smoke release (3535 m2/m2) compared to unmodified polymer (792 kW/m2 and 6895 m2/m2) were recorded. However, some important disadvantage with respect to water resistance was observed

Methods of protection against dust-air mixture explosion in the processing of grain

W zakładach przetwórstwa rolnego istnieje możliwość wystąpienia atmosfery wybuchowej. Pył powstający w takich procesach, jak mielenie, przesiewanie czy transport zboża, stanowi potencjalne źródło zapłonu i wybuchu w instalacji przemysłowej. Statystyki pokazują, że roczna światowa produkcja zbóż w 2019 r. przekroczyła 2,7 mld ton. Taka ilość pylistego materiału znacznie zwiększa ryzyko wystąpienia pożaru lub wybuchu podczas produkcji, transportu i przetwarzania. Z powodu zagrożenia wybuchem zakłady zajmujące się składowaniem i przetwarzaniem zbóż muszą być wyposażone w odpowiednie zabezpieczenia. W artykule przedstawiono parametry wybuchowe pyłów zbóż najczęściej stosowanych w Polsce oraz rodzaje typowych zabezpieczeń w instalacjach przemysłowych.Explosive atmospheres are potential in agricultural processing plants. Dust generated during processes such as grinding, sieving or grain transport is a potential source of ignition and explosion in an industrial installation. Statistics show that the annual global grain production in 2019 exceeded 2.7 billion tonnes. This amount of dusty material significantly increases the risk of fire and/or explosion during production, transportation and processing. Due to the risk of explosion, plants dealing with the storage and processing of grain must have adequate protection mechanisms. The article below presents both explosion characteristics of the grain dust, most commonly used in Poland, and the types of explosion proofing most often used in industrial installations

Grafted Lactic Acid Oligomers on Lignocellulosic Filler towards Biocomposites

Lactic acid oligomers (OLAs) were in situ synthesized from lactic acid (LAc) and grafted onto chokeberry pomace (CP) particleboards by direct condensation. Biocomposites of poly (lactic acid) (PLA) and modified/unmodified CP particles containing different size fractions were obtained using a mini-extruder. To confirm the results of the grafting process, the FTIR spectra of filler particles were obtained. Performing 1HNMR spectroscopy allowed us to determine the chemical structure of synthesized OLAs. The thermal degradation of modified CP and biocomposites were studied using TGA, and the thermal characteristics of biocomposites were investigated using DSC. In order to analyse the adhesion between filler particles and PLA in biocomposites, SEM images of brittle fracture surfaces were registered. The mechanical properties of biocomposites were studied using a tensile testing machine. FTIR and 1HNMR analysis confirmed the successful grafting process of OLAs. The modified filler particles exhibited a better connection with hydrophobic PLA matrix alongside improved mechanical properties than the biocomposites with unmodified filler particles. Moreover, a DSC analysis of the biocomposites with modified CP showed a reduction in glass temperature on average by 9 °C compared to neat PLA. It confirms the plasticizing effect of grafted and ungrafted OLAs. The results are promising, and can contribute to increasing the use of agri-food lignocellulosic residue in manufacturing biodegradable packaging

Composites of Poly(vinyl chloride) with Residual Hops after Supercritical Extraction in CO2

The common applications of poly(vinyl chloride) (PVC) in many industries mean that the topic of recycling and disposal of post-consumer waste is still very important. One of the methods of reducing the negative impact of PVC waste on the natural environment is to use technological or post-consumer waste of this polymer to produce new composite materials with favorable utility properties, with the addition of natural fillers, among which agro-waste, including hop residue, is deserving of special attention. In this study, the effect of the addition of residual hops (H) on the mechanical and physicochemical properties of poly(vinyl chloride) was investigated. PVC blends containing 10, 20 and 30 wt % of hop residue were mixed in an extruder, while the specimens were obtained by the injection molding method. It was observed that the addition of H increased their thermostability, as shown by a Congo red test. Furthermore, thermogravimetric analysis showed that the degradation rate of PVC/H composites in the first and second stages of decomposition was lower in comparison with unmodified PVC. In turn, composite density, impact strength and tensile strength decreased significantly with an increasing concentration of filler in the PVC matrix. At the same time, their Young’s modulus, flexural modulus and Rockwell hardness increased. Flame resistance tests showed that with an increasing residual hop content, the limiting oxygen index (LOI) decreased by 9.0; 11.8 and 13.6%, respectively, compared to unfilled PVC (LOI = 37.4%). In addition, the maximum heat release rate (pHRR) decreased with an increasing filler content by about 16, 24 and 31%, respectively. Overall, these composites were characterized by a good burning resistance and had a flammability rating of V0 according to the UL94 test

The Effect of Manufacture Process on Mechanical Properties and Burning Behavior of Epoxy-Based Hybrid Composites

The production of hybrid layered composites allows comprehensive modification of their properties and adaptation to the final expectations. Different methods, such as hand lay-up, vacuum bagging, and resin infusion were applied to manufacture the hybrid composites. In turn, fabrics used for manufacturing composites were made of glass (G), aramid (A), carbon (C), basalt (B), and flax (F) fibers. Flexural, puncture impact behavior, and cone calorimetry tests were applied to establish the effect of the manufacturing method and the fabrics layout on the mechanical and fire behavior of epoxy-based laminates. The lowest flammability and smoke emission were noted for composites made by vacuum bagging (approximately 40% lower values of total smoke release compared with composites made by the hand lay-up method). It was demonstrated that multi-layer hybrid composites made by vacuum bagging might enhance the fire safety levels and simultaneously maintain high mechanical properties designed for, e.g., the railway and automotive industries

Metabolic syndrome is associated with similar long-term prognosis in non-obese and obese patients. An analysis of 45 615 patients from the nationwide LIPIDOGRAM 2004-2015 cohort studies

Aims We aimed to evaluate the association between metabolic syndrome (MetS) and long-term all-cause mortality. Methods The LIPIDOGRAM studies were carried out in the primary care in Poland in 2004, 2006 and 2015. MetS was diagnosed based on the National Cholesterol Education Program, Adult Treatment Panel III (NCEP/ATP III) and Joint Interim Statement (JIS) criteria. The cohort was divided into four groups: non-obese patients without MetS, obese patients without MetS, non-obese patients with MetS and obese patients with MetS. Differences in all-cause mortality was analyzed using Kaplan-Meier and Cox regression analyses. Results 45,615 participants were enrolled (mean age 56.3, standard deviation: 11.8 years; 61.7% female). MetS was diagnosed in 14,202 (31%) by NCEP/ATP III criteria, and 17,216 (37.7%) by JIS criteria. Follow-up was available for 44,620 (97.8%, median duration 15.3 years) patients. MetS was associated with increased mortality risk among the obese (hazard ratio, HR: 1.88 [95% CI, 1.79-1.99] and HR: 1.93 [95% CI 1.82-2.04], according to NCEP/ATP III and JIS criteria, respectively) and non-obese individuals (HR: 2.11 [95% CI 1.85-2.40] and 1.7 [95% CI, 1.56-1.85] according to NCEP/ATP III and JIS criteria respectively). Obese patients without MetS had a higher mortality risk than non-obese patients without MetS (HR: 1.16 [95% CI 1.10-1.23] and HR: 1.22 [95%CI 1.15-1.30], respectively in subgroups with NCEP/ATP III and JIS criteria applied). Conclusions MetS is associated with increased all-cause mortality risk in non-obese and obese patients. In patients without MetS obesity remains significantly associated with mortality. The concept of metabolically healthy obesity should be revised