Experimental and numerical inspection of cracks in ferrule cracking of BK1 cement crusher

This article defines the main actions planned in the procedure of non-destructive testing and analysis of defects in the BK1 industrial mill of the cement plant of the GICA group. One of the subjects attracting the attention of researchers and engineers was the propagation of cracks in the shell of the BK1 mill, which behaves like perforated plates. This inspection technique makes it possible to position and size defects (cracks) in the plates. The objective of this work is the detection of cracks in the shell of the BK1 cement mill. In order to avoid bursting of the crusher, the preventive technique of ultrasonic inspection using a multi-element translator is used, while minimizing downtime and increasing production. Found Results allow us to determine and analyze the different types of defects, which will be repaired. It was concluded that the stress concentration at the assembly holes, the vibration effects and gradient of the temperature due to the effect of welding were the causes great residual stresses at the level of the weld. We note the addition of a mass of weld during the repair of the cracks is one causes of the stress concentration

Numerical study of TRIP transformation in 35NCD16 steel-effects of plate orientation and some criteria

This study aims to analyze the effect of thermo mechanical coupling damage in the presence of a phase change (austenite/martensite) in 35NCD16 steel. The impact of increasing mechanical traction load, accompanied by a martensitic transformation on the scale of a single grain with boundary has been studied. The prediction transformation of induced plasticity (TRIP) was evaluated by taking into account the following parameters: twenty shear directions of the martensitic plates, two values of the shear deformation of the martensitic plates, energetic and thermodynamics criteria for getting in order the transformation of the martensitic plates, elastoplastic behavior of the two areas in the first case (martensitic plate and grain boundary) and elastic behavior for the grain boundary in the second case. The numerical calculation is carried out using the finite element method (FEM), implemented in the Zebulon calculation code. The developed approach is validated using the available experimental results reported in the literature. The numerical results showed that the estimation of TRIP given by the energetics criteria with the values of the shear deformation (γ0 = 0.16) are closer to the experiment results

Effect of Gaseous carburizing thermochemical treatment on tribological behavior of Ti–6Al–4V alloy

This study, concerns the improvement of the hardness and resistance to wear of the Ti-6Al-4V alloy surface by means of thermochemical treatment, for obtaining coatings on the Ti-6Al-4V alloy gives performance of resistance to wear phenomena. Three-thermochemical treatment time (2h, 4h, and 6h) was chosen for investigation of the effect of such treatment on this alloy. The hardness test under an indentation load of 50 gf with a Vickers pyramidal indenter revealed that the surface hardness is 335 Hv for the untreated samples. On the other hand the hardness reaches approximately 1500 Hv during gas cementation at 930 °C for variable times (2h, 4h, 6h) followed by quenching at 840 °C in an oil medium, which was accompanied by a significant improvement in wear resistance. The characterization of the modified surface layers was made by means of a microscopic analysis and by X-ray diffraction. The case-hardening made it possible to obtain a wear resistance greater than that of the alloy not treated, minimal loss of mass by dry friction and an improvement in roughness as well as a good coefficient of friction

Experimental and numerical inspection of cracks in ferrule cracking of BK1 cement crusher

This article defines the main actions planned in the procedure of non-destructive testing and analysis of defects in the BK1 industrial mill of the cement plant of the GICA group. One of the subjects attracting the attention of researchers and engineers was the propagation of cracks in the shell of the BK1 mill, which behaves like perforated plates. This inspection technique makes it possible to position and size defects (cracks) in the plates. The objective of this work is the detection of cracks in the shell of the BK1 cement mill. In order to avoid bursting of the crusher, the preventive technique of ultrasonic inspection using a multi-element translator is used, while minimizing downtime and increasing production. Found Results allow us to determine and analyze the different types of defects, which will be repaired. It was concluded that the stress concentration at the assembly holes, the vibration effects and gradient of the temperature due to the effect of welding were the causes great residual stresses at the level of the weld. We note the addition of a mass of weld during the repair of the cracks is one causes of the stress concentration

On the effect of stiffness/softness and morphology of interphase phase on the effective elastic properties of three-phase composite material

In the present study, Composite material consisting of an elastic homogeneous isotropic matrix in which are embedded coated elastic isotropic inclusions, widely used in many applications is investigate by homogenization approach coupled to the finite elements method. A finite element model is proposed to predict the Young and Shear modulus of the three-phase composite containing spherical inclusions surrounded by a spherical or ellipsoid interphase layer. Three cases of particles volume fractions and interphase was considered with addition of two interphase morphology. Young modulus of interphase region was varied from soft to hard than the matrix properties. We note that interphase morphology and properties plays an important role in the elastic properties of composite with increasing the volume fraction of inclusions and interphase. The results were compared to the first order bounds Voigt and Reuss, and the mean field homogenization techniques. A sensitive study of the effect of mesh density on the results of the von Mises stresses and elastic properties has been made