An Apparatus and Method for Evaluating Particle-Size Distribution of Small Grain Crop Residues

Size-reduction of small grain residue is required on the combine harvester to promote uniform distribution of residue across the full harvested width. However, unnecessary size reduction increases energy expenditures that can reduce harvester capacity. To objectively quantify the degree of residue processing, an apparatus and method was developed for evaluating particle-size distribution of small grain crop residue. The apparatus consisted of a pre-screener to sort long particles and an oscillating cascade of three screens which separated material into four additional fractions. The separation process was continuous, so large volume samples could be separated more quickly than batch systems. The developed system was used to evaluate wheat residue which was processed to various extents by a combine residue chopper in two experiments. Statistically significant (p < 0.05) differences between variably processed wheat residues were found using the developed apparatus and methodology. The separated wheat residue was partitioned into three particle-size ranges of less than 50 mm, 50 to 125 mm, and greater than 125 mm. Samples of 3 to 4 kg could be completely analyzed in less than 10 min

Impact—Shredding Processing of Whole-Plant Corn: Machine Performance, Physical Properties, and In Situ Ruminant Digestion

An intensive processing mechanism that combined impact and shredding was applied to create physical disruption of whole-plant corn as a means to increase in situ dry matter (DM) digestion in lactating dairy cows. A ratio of treatment leachate conductivity relative to that of an ultimately processed treatment, defined as a processing level index, was used to quantify material physical disruption. Two processing levels were compared to a control treatment, which applied conventional chopping and kernel processing. The non-grain fraction was substantially size-reduced by processing such that only 28% to 51% by mass of this material remained greater than 6.4 mm length. After processing with the experimental processor, greater than 85% of kernels passed through a 4.75 mm screen, and the corn silage processing score (CSPS) was 18 to 27 percentage points greater than the control. The highly fiberized material was more compliant; thus, compacted density was 9% to 17% greater than the control. During in situ digestion experiments, processing significantly increased the rapidly soluble DM fraction by 10 percentage points and the extent of DM disappearance by 5 percentage points through 16 h incubation