Recent trends on techno-economic assessment (TEA) of sugarcane biorefineries

Sustainability challenges, e.g., climate change, resource depletion, and expanding populations, have triggered a swift move towards a circular bio-economy which is expected to evolve progressively in the coming decades. However, the transition from a fossil fuel-based economy to a bio-based economy requires the exploitation of scientific innovations and step changes in the infrastructure of chemical industry. Biorefineries have been extensively investigated for biofuel production from first and second generation feedstocks, whereas some research activities have been conducted on production of biochemical and biopolymers from renewable resources. Techno-economic evaluation of diverse technologies for production of biofuels and biochemical is a crucial step for decision making in the development of bio-economy. This contribution focuses on the economic studies carried out on biorefineries converting sugarcane bagasse, due to its availability and importance in the South African context, into value-added products. Recent studies on biofuel production via biochemical pathway, e.g., ethanol, butanol, or thermochemical pathway, e.g., methanol and bio jet fuel as well as production of biochemicals with high market demands and diverse applications such as lactic acid, succinic acid, and xylitol have been briefly reviewed. In addition, an overview on the production of biopolymers such as polyl-lactic acid and bio-based monomers, i.e., butanediol, from sugarcane bagasse is reported

A critical review on biomass gasification, co-gasification, and their environmental assessments

Gasification is an efficient process to obtain valuable products from biomass with several potential applications, which has received increasing attention over the last decades. Further development of gasification technology requires innovative and economical gasification methods with high efficiencies. Various conventional mechanisms of biomass gasification as well as new technologies are discussed in this paper. Furthermore, co-gasification of biomass and coal as an efficient method to protect the environment by reduction of greenhouse gas (GHG) emissions has been comparatively discussed. In fact, the increasing attention to renewable resources is driven by the climate change due to GHG emissions caused by the widespread utilization of conventional fossil fuels, while biomass gasification is considered as a potentially sustainable and environmentally-friendly technology. Nevertheless, social and environmental aspects should also be taken into account when designing such facilities, to guarantee the sustainable use of biomass. This paper also reviews the life cycle assessment (LCA) studies conducted on biomass gasification, considering different technologies and various feedstocks

Effect of Integrating Xylan Extraction from E. grandis into the Kraft Pulping Process on Pulp Yield and Chemical Balance

Kraft mills have the potential to pre-extract hemicellulose from wood as another value added product. The impacts of pre-extracting xylan on pulp and handsheet properties, sodium and sulfur balances, and chemical make-ups in the kraft pulping process of Eucalyptus grandis were assessed. Xylan extractions using white liquor, green liquor, and NaOH were done under varying extraction times, temperatures, and alkaline concentrations; residues were subsequently pulped at 170 °C for 45 min. The highest xylan yield (15.15% w/w) was obtained with 2 M NaOH, at 120 °C for 90 min followed by white liquor (13.27% w/w), utilizing 20% AA at 140 °C for 90 min. Green liquor extraction with 2% total titratable alkali (TTA), at 160 °C and an H-factor of 800 produced the lowest yield (7.83% w/w). However, the green liquor extractions were the most practical for integration into the kraft process due to their limited effect on pulp yield and properties of handsheets produced from the pre-extracted woodchips and the sulfur and sodium make-up increase. White liquor extractions would favour high pulp yield with low kappa number and reduced chemical charge and cooking time. These results are important for technical-economic assessment of integrated kraft pulp biorefineries

Amino acid supplementation improves heterologous protein production by Saccharomyces cerevisiae in defined medium

Supplementation of a chemically defined medium with amino acids or succinate to improve heterologous xylanase production by a prototrophic Saccharomyces cerevisiae transformant was investigated. The corresponding xylanase production during growth on ethanol in batch culture and in glucose-limited chemostat culture were quantified, as the native ADH2 promoter regulating xylanase expression was derepressed under these conditions. The addition of a balanced mixture of the preferred amino acids, Ala, Arg, Asn, Glu, Gln and Gly, improved both biomass and xylanase production, whereas several other individual amino acids inhibited biomass and/or xylanase production. Heterologous protein production by the recombinant yeast was also improved by supplementing the medium with succinate. The production of heterologous xylanase during growth on ethanol or glucose could thus be improved by supplementing metabolic precursors in the carbon- or nitrogen-metabolism

Amino acid supplementation, controlled oxygen limitation and sequential double induction improves heterologous xylanase production by Pichia stipitis

Heterologous endo-beta-1,4-xylanase was produced by Pichia stipitis under control of the hypoxia-inducible PsADH2-promoter in a high-cell-clensity culture. After promoter induction by a shift to oxygen limitation, different aeration rates (oxygen transfer rates) were applied while maintaining oxygen-limitation. Initially, enzyme production was higher in oxygen-limited cultures with high rates of oxygen transfer, although the maximum xylanase activity was not significantly influenced. Amino acid supplementation increased the production of the heterologous endo-beta-1,4-xylanase significantly in highly aerated oxygen-limited cultures, until glucose was depleted. A slight second induction of the promoter was observed in all cultures after the glucose had been consumed. The second induction was most obvious in amino acid-supplemented cultures with higher oxygen transfer rates during oxygen limitation. When such oxygen-limited cultures were shifted back to fully aerobic conditions, a significant re-induction of heterologous endo-beta-1,4-xylanase production was observed. Re-induction was accompanied by ethanol consumption. A similar protein production pattern was observed when cultures were first grown on ethanol as sole carbon source and subsequently glucose and oxygen limitation were applied. Thus, we present the first expression system in yeast with a sequential double-inducible promoter. (c) 2004 Federation of European Microbiological Societies. Published by Elsevier B.V. All rights reserved

Comparison of three expression systems for heterologous xylanase production by S-cerevisiae in defined medium

The influence of the auxotrophic deficiencies of the host strain and expression vector selection on the production of a heterologous protein was investigated. Heterologous xylanase production by two prototrophic S. cerevisiae transformants, containing either a plasmid-based, YEp-type expression system or an integrative, YIp-type expression system, were compared with production by an auxotrophic transformant, containing an identical YEp-type expression system, in batch and continuous cultivation, using a chemically defined medium. Heterologous xylanase production by the auxotrophic strains in defined medium was critically dependent on the availability of amino acids, as extracellular xylanase production increased dramatically when amino acids were over-consumed from the medium to the point of saturating the cell. Saturation with amino acids, indicated by an increased leakage of amino acids from the cell, was thus a prerequisite for high level of heterologous protein production by the auxotrophic strain. Maximal xylanase production levels by the auxotrophic strain corresponded to the levels obtained with a similar prototrophic strain during cultivation in defined medium without amino acids. Superfluous auxotrophic markers thus had a strong deleterious effect on heterologous protein production by recombinant yeasts, and the use of such strains should be limited to initial exploratory investigations. The increased copy number and foreign gene dosage of the YEp-based expression vector, stabilized by the ura3 furI autoselection system, significantly improved production levels of heterollogous xylanase, compared to the YIp system, which is based on a single integration into the yeast genome. No evidence was found of the possible saturation of the host secretory capacity by multicopy overexpression. Stable production of heterologous xylanase at high levels by the prototrophic YEp-based recombinant strain, compared to the YIp system, was demonstrated. Copyright (C) 2004 John Wiley Sons, Ltd