Effect of heat treatment and drawing on high-manganese steel pipe welded by gas tungsten arc

This study investigated the effect of post-weld processes including annealing and drawing on the microstructure and mechanical properties of high-Mn steel pipes welded by gas tungsten arc welding. The weld metal showed a solidified microstructure having coarse and elongated grains due to coalescence of columnar dendrite into welding heat direction. After post-annealing, the solidified microstructure changed into equiaxed grains due to recrystallization and grain growth. Mn segregation occurred during welding solidification and caused lower stacking fault energy (SFE) in the Mn-depleted region. Although epsilon-martensite formation in the as-welded state and during deformation was expected due to decreased SFE of the Mn-depleted zone, all regions showed a fully austenitic phase. The annealing process decreased strength due to grain coarsening but increased ductility. The drawing process increased strength of weld metal through work hardening. All pipes showed decreasing strain rate sensitivity (SRS) with deformation and negative SRS after certain strain levels. It was confirmed that negative SRS is related to less formation of mechanical twinning at a higher strain rate. This work provides fundamental insights into manufacturing a high-Mn steel pipe and manipulating its properties with annealing and drawing processes

Design of dissimilar material joint for defect-free multi-material additive manufacturing via laser-directed energy deposition

Additive manufacturing technology has advanced beyond creating optimized features, from strengthening materials to make them lightweight to fabricating multi-material combinations that offer functionalities beyond the capabilities of individual materials. In this study, a lamination method for laser-directed energy deposition (LDED) is developed to achieve dense multi-material features, and a design that combines different and dissimilar materials is developed. To evaluate these novel developments, two materials—AISI 316L stainless steel and Inconel 625—are introduced. Tensile specimens, fabricated via multi-material additive manufacturing using LDED, are subjected to tensile tests that are recorded on video for digital image correlation. After the tests, fracture surface analyses of the fractured specimens are performed via scanning electron microscopy, and optical monitoring analyses are performed on the specimens that are not subjected to the tensile tests. The results indicate that the specimens demonstrate varied mechanical properties due to the influence of lamination direction and order, which affect the formation of critical cracks and pores

Microstructure and Mechanical Properties of Gas Tungsten Arc Welded High Manganese Steel Sheet

This study investigated microstructure and mechanical properties of high manganese steel sheet fabricated by gas tungsten arc welding (GTAW). The weld zone showed longitudinal coarse grains due to the coalescence of columnar dendrites grown into the direction of heat source, and the HAZ showed equiaxed coarser grains than the base metal due to the thermal effect of GTAW process. Mn segregation occurred in the inter-dendritic regions of the weld zone and Mn depletion thus occurred in the weld matrix. Although the stacking fault energy is expected to be lowered due to the Mn depletion, no noticeable change in the initial phase and deformation mechanism was found in the weld matrix. Lower hardness and strength were shown in the weld zone than the base metal, which was caused by the coarser grain size. The negative strain rate sensitivity observed in the weld zone and the base metal is considered to have originated from the negative strain rate dependency of twinning nucleation stress