Effect of jet mill operating parameters during the production of ultrafine limestone.

Pengisaran halus batu kapur di dalam pengisar jet telah dilakukan dengan mengubah kadar suapan, halaju putaran pengkelas dan tekanan pengisar pada lima peringkat. Selain itu, keadaan dalam kebuk pengisar seperti jisim lapisan terbendalir dan tekanan dandang pengisar juga direkodkan. Fine grinding of limestone in jet mill was carried out by varying the operational parameters such as feed rate, classifier rotational speed and grinding pressure at five levels. Besides that the inside mill condition such as holdup mass and grinding camber pressure was noted as well

The Effect of Thermal Treatment on the Resistance of 7075 Aluminum Alloy in Aggressive Alkaline Solution

Aluminum has attractive properties in which when properly engineered can be used in wider areas of applications. Due to its reactive abilities and strong affinity for oxygen, aluminum can resist rough environments and overall durable to various chemical agents. This work highlighted the behaviour of 7075 aluminum alloy in an aggressive alkaline environment. Two tempers of T6 and T73 were produced through solution heat treatment procedure; the T6 temper was subjected to solution heat treatment at 470°C for 60 min, quenched for 60 sec and followed by precipitation heat treatment or artificial ageing at 138°C for 960 min whereas the T73 was subjected to solution heat treatment at 470°C for 60 min quenched for 60 sec and followed by two precipitation heat treatment processes at 113°C for 480 min and 182°C for 720 min respectively.  The as received and the tempered materials are immersed in an aggressive alkaline medium consisting sodium chloride and hydrogen peroxide. The samples obtained were characterized by assessing weight loss and subjected to surface morphology analysis using scanning electron microscope. The morphology of the heat treated samples shows the type of localized form of corrosion present is pitting form of corrosion, and the weight analysis shows significant weight loss when the samples are exposed to the aggressive alkaline environment. The weight loss for the as received sample was observed to be more than the T73 and the T6 samples

Effect of sintering parameters on microstructural evolution of low sintered geopolymer based on kaolin and ground-granulated blast-furnace slag

The effect of different sintering parameters on the mechanical properties of sintered kaolinGGBS will influence the variation of mechanical properties of sintered kaolin-GGBS geopolymer. Based on previous research, the samples have major cracking and many large pores due to the sintering temperature and holding time during the sintering process. The first objective is to study the effect of different sintering parameters on the mechanical properties of sintered kaolin-GGBS geopolymer and the second objective is to correlate the strength properties of sintered kaolin-GGBS geopolymer with microstructural analysis. In a solid-to-liquid 2:1 ratio, kaolin and GGBS were combined with an alkali activator. The kaolin-GGBS geopolymer was then cured at room temperature for 24 h. The samples were then cured for 14 days at 60 ¿C, followed by using double-step sintering at temperatures of 500 ¿C and 900 ¿C with varying heating rates and holding durations. The compressive strength and shrinkage of the kaolin-GGBS geopolymer were evaluated, and the morphology was examined using a scanning electron microscope. In comparison to other samples, the sintered kaolinGGBS geopolymer with a heating rate of 2 ¿C and a holding duration of 2 h had the optimum compressive strength value: 22.32 MPa. This is due to the contribution of MgO from GGBS that refines the pore and increases the strength. The 13.72% shrinkage with a densified microstructure was also obtained at this parameter due to effective particle rearrangement during sintering.Peer ReviewedPostprint (published version

Phase Transformation of Kaolin-Ground Granulated Blast Furnace Slag from Geopolymerization to Sintering Process

The main objective of this research was to investigate the influence of curing temperature on the phase transformation, mechanical properties, and microstructure of the as-cured and sintered kaolin-ground granulated blast furnace slag (GGBS) geopolymer. The curing temperature was varied, giving four different conditions; namely: Room temperature, 40, 60, and 80 °C. The kaolin-GGBS geopolymer was prepared, with a mixture of NaOH (8 M) and sodium silicate. The samples were cured for 14 days and sintered afterwards using the same sintering profile for all of the samples. The sintered kaolin-GGBS geopolymer that underwent the curing process at the temperature of 60 °C featured the highest strength value: 8.90 MPa, and a densified microstructure, compared with the other samples. The contribution of the Na2O in the geopolymerization process was as a self-fluxing agent for the production of the geopolymer ceramic at low temperatures

Phase Transformation of Kaolin-Ground Granulated Blast Furnace Slag from Geopolymerization to Sintering Process

The main objective of this research was to investigate the influence of curing temperature on the phase transformation, mechanical properties, and microstructure of the as-cured and sintered kaolin-ground granulated blast furnace slag (GGBS) geopolymer. The curing temperature was varied, giving four different conditions; namely: Room temperature, 40, 60, and 80 °C. The kaolin-GGBS geopolymer was prepared, with a mixture of NaOH (8 M) and sodium silicate. The samples were cured for 14 days and sintered afterwards using the same sintering profile for all of the samples. The sintered kaolin-GGBS geopolymer that underwent the curing process at the temperature of 60 °C featured the highest strength value: 8.90 MPa, and a densified microstructure, compared with the other samples. The contribution of the Na2O in the geopolymerization process was as a self-fluxing agent for the production of the geopolymer ceramic at low temperatures

Self-Fluxing Mechanism in Geopolymerization for Low-Sintering Temperature of Ceramic

Kaolin, theoretically known as having low reactivity during geopolymerization, was used as a source of aluminosilicate materials in this study. Due to this concern, it is challenging to directly produce kaolin geopolymers without pre-treatment. The addition of ground granulated blast furnace slag (GGBS) accelerated the geopolymerization process. Kaolin–GGBS geopolymer ceramic was prepared at a low sintering temperature due to the reaction of the chemical composition during the initial stage of geopolymerization. The objective of this work was to study the influence of the chemical composition towards sintering temperature of sintered kaolin–GGBS geopolymer. Kaolin–GGBS geopolymer was prepared with a ratio of solid to liquid 2:1 and cured at 60 °C for 14 days. The cured geopolymer was sintered at different temperatures: 800, 900, 1000, and 1100 °C. Sintering at 900 °C resulted in the highest compressive strength due to the formation of densified microstructure, while higher sintering temperature led to the formation of interconnected pores. The difference in the X-ray absorption near edge structure (XANES) spectra was related to the phases obtained from the X-ray diffraction analysis, such as akermanite and anothite. Thermal analysis indicated the stability of sintered kaolin–GGBS geopolymer when exposed to 1100 °C, proving that kaolin can be directly used without heat treatment in geopolymers. The geopolymerization process facilitates the stability of cured samples when directly sintered, as well as plays a significant role as a self-fluxing agent to reduce the sintering temperature when producing sintered kaolin–GGBS geopolymers

Alkaline-Activation Technique to Produce Low-Temperature Sintering Activated-HAp Ceramic

The fabrication of hydroxyapatite (HAp) ceramics prepared by existing conventional sintering requires high-temperature sintering of 1250 °C to 1300 °C. In this paper, the activated metakaolin (MK)/HAp specimens were prepared from varied mix design inputs, which were varied solid mixtures (different amounts of MK loading in HAp) and liquid-to-solid (L/S) ratios, before being pressed and sintered at 900 °C. Phase analysis, thermal analysis, surface morphology, and tensile strength of the specimens were investigated to study the influences of the Al, Si, Fe, Na, and K composition on the formation of the hydroxyapatite phase and its tensile strength. XRD analysis results show the formation of different phases was obtained from the different mix design inputs HAp (hexagonal and monoclinic), calcium phosphate, sodium calcium phosphate silicate and calcium hydrogen phosphate hydrate. Interestingly, the specimen with the addition of 30 g MK prepared at a 1.25 L/S ratio showed the formation of a monoclinic hydroxyapatite phase, resulting in the highest diametrical tensile strength of 12.52 MPa. Moreover, the increment in the MK amount in the specimens promotes better densification when sintered at 900 °C, which was highlighted in the microstructure study. This may be attributed to the Fe2O3, Na2O, and K2O contents in the MK and alkaline activator, which acted as a self-fluxing agent and contributed to the lower sintering temperature. Therefore, the research revealed that the addition of MK in the activated-HAp system could achieve a stable hydroxyapatite phase and better tensile strength at a low sintering temperature

Assessment of the Suitability of Ceramic Waste in Geopolymer Composites: An Appraisal

Currently, novel inorganic alumino-silicate materials, known as geopolymer composites, have emerged swiftly as an ecobenevolent alternative to contemporary ordinary Portland cement (OPC) building materials since they display superior physical and chemical attributes with a diverse range of possible potential applications. The said innovative geopolymer technology necessitates less energy and low carbon footprints as compared to OPC-based materials because of the incorporation of wastes and/or industrial byproducts as binders replacing OPC. The key constituents of ceramic are silica and alumina and, hence, have the potential to be employed as an aggregate to manufacture ceramic geopolymer concrete. The present manuscript presents a review of the performance of geopolymer composites incorporated with ceramic waste, concerning workability, strength, durability, and elevated resistance evaluation