High piezoelectric sensitivity and hydrostatic figures of merit in unidirectional porous ferroelectric ceramics fabricated by freeze casting

High performance lead zirconate titanate (PZT) ceramics with aligned porosity for sensing applications were fabricated by an ice-templating method. To demonstrate the enhanced properties of these materials and their potential for sensor and hydrophone applications, the piezoelectric voltage constants (g33 and g31), hydrostatic parameters (dh, gh, -d33/d31, dh·gh and dh·gh/tanδ) and AC conductivity as a function of the porosity in directions both parallel and perpendicular to the freezing temperature gradient were studied. As the porosity level was increased, PZT poled parallel to the freezing direction exhibited the highest dh, -d33/d31 and figures of merit dh·gh, dh·gh/tanδ compared to the dense and PZT poled perpendicular to the freezing direction. The gh, g33 and g31 coefficients were highest for the PZT poled perpendicular to the freezing direction; the gh was 150% to 850% times higher than dense PZT, and was attributed to the high piezoelectric activity and reduced permittivity in this orientation. This work demonstrates that piezoelectric ceramics produced with aligned pores by freeze casting are a promising candidate for a range of sensor applications and the polarisation orientation relative to the freezing direction can be used to tailor the microstructure and optimise sensitivity for sensor and hydrostatic transducer applications

The unusual case of plastic deformation and high dislocation densities with the cold sintering of the piezoelectric ceramic K0.5Na0.5NbO3

K0.5Na0.5NbO3 (KNN) can be readily densified using the cold sintering process, but despite observing high relative permittivity, the ferroelectric hysteresis is strongly suppressed along with a major suppression in the all-important piezoelectric properties. In this study, KNN is fabricated using a NaOH+KOH transient flux under a uniaxial pressure of 400 MPa and heating to 300 °C for 2 h to drive densification to 93% theoretical. It is only after a secondary heat treatment that we observe improvements of the ferroelectric hysteresis and piezoelectric properties. From a detailed structural-property-processing study using analytical transmission electron microscopy (TEM), X-ray line broadening and high field dielectric characterization methodologies we conclude that there is an unusual in-situ plastic deformation process that takes place in addition to the densification under the cold sintering process. High densities of dislocations within grains were observed that lead to multiple pinning sites that impact both the intrinsic and extrinsic contributions to the high field dielectric and piezoelectric properties. Annealing significantly reduced the dislocation density in the highly defective crystallites, observed directly from the TEM and from the sharpening of the X-ray diffraction peaks, resulting in piezoelectric and ferroelectric properties that approached those of conventionally sintered KNN

Twelve modified figures of merit of 2–2-type composites based on relaxor-ferroelectric single crystals

Twelve modified figures of merit are studied for the first time for 2–2-type composites based on relaxor-ferroelectric single crystals such as [001]-poled (1 – x)Pb(A1/3Nb2/3)O3 – xPbTiO3, where A = Mg or Zn. These modified figures of merit are related to the piezoelectric coefficients d3j* of the composite (j = 1, 2 and 3) and characterise the effectiveness of energy harvesting and transduction along the three co-ordinate axes OXj of a piezoelectric composite under a constant mechanical stress or strain. The volume-fraction dependencies of the modified figures of merit are analysed for parallel-connected 2–2 and 2–2–0 composites, and the effect of porosity (i.e. the volume fraction and shape of air pores in each polymer layer) on these figures of merit is considered for 2–2–0 composites. Linkages between the modified figures of merit and traditional energy-harvesting figures of merit d3j*g3j* are discussed for the studied 2–2-type composites. New diagrams are developed to indicate important volume-fraction ranges that correspond to a large anisotropy of exemplar modified figures of merit. Due to the large effective parameters and large anisotropy of specific figures of merit, the studied composites are of interest in piezoelectric sensor, transducer and energy-harvesting applications

Energy harvesting from water flow by using piezoelectric materials

As a promising energy-harvesting technique, an increasing number of researchers seek to exploit the piezoelectric effect to power electronic devices by harvesting the energy associated with water flow. In this emerging field, a variety of research themes attract interest for investigation; these include selection of the excitation mechanism, oscillation structure, piezoelectric material, power management interface circuit, and application. Since there has been no comprehensive review to date with respect to the harvesting of water flow using piezoelectric materials, herein relevant work in the last 25 years is reviewed. To ensure that key aspects of the water-flow energy harvester are overviewed, they are discussed in the context of energy-flow theory, which includes the three stages of energy extraction, energy conversion, and energy transfer. The development of each energy-flow process is reviewed in detail and combined with meta-analysis of the published literature. Correlations between the harvesting processes and their contribution to the overall energy-harvesting performance are illustrated, and directions for future research are also proposed. In this review, a comprehensive understanding of water-flow piezoelectric energy harvesting is provided and it is aimed to guide future research and the development of piezoelectric harvesters for water-flow-powered devices is promoted

Orienting anisometric pores in ferroelectrics:Piezoelectric property engineering through local electric field distributions

Ferroelectrics are a technologically important class of materials that are used in actuators, sensors, transducers, and memory devices. Introducing porosity into these materials offers a method of tuning functional properties for certain applications, such as piezo- and pyroelectric sensors and energy harvesters. However, the effect of porosity on the polarization switching behavior of ferroelectrics, which is the fundamental physical process determining their functional properties, remains poorly understood. In part, this is due to the complex effects of porous structure on the local electric field distributions within these materials. To this end, freeze-cast porous lead zirconate titanate (PZT) ceramics were fabricated with highly oriented, anisometric pores and an overall porosity of 34 vol.%. Samples were sectioned at different angles relative to the freezing direction, and the effect of pore angle on the switching behavior was tracked by measuring simultaneously the temporal polarization and strain responses of the materials to high-voltage pulses. Finite-element modeling was used to assess the effect of the pore structure on the local electric field distributions within the material, providing insight into the experimental observations. It is shown that increasing the pore angle relative to the applied electric field direction decreases the local electric field, resulting in a reduced domain-wall dynamic and a broadening of the distribution of switching times. Excellent longitudinal piezoelectric (d33 = 630 pm/V) and strain responses (Sbip = 0.25% and Sneg = 0.13%, respectively), comparable to the dense material (d33 = 648 pm/V, Sbip = 0.31%, and Sneg = 0.16%), were found in the PZT with anisometric pores aligned with the poling axis. Orienting the pores perpendicular to the poling axis resulted in the largest reductions in the effective permittivity (εσ33= 200 compared to εσ33= 4100 for the dense PZT at 1 kHz), yielding the highest piezoelectric voltage coefficient (g33 = 216×10−3 Vm/N) and energy-harvesting figure of merit (d33g33 = 73×10−12 m2/N). These results demonstrate that a wide range of application-specific properties can be achieved by careful control of the porous microstructure. This work provides an understanding of the interplay between the local electric field distribution and polarization reversal in porous ferroelectrics, which is an important step towards further improving the properties of this promising class of materials for sensing, energy harvesting, and low-force actuators

The unusual case of plastic deformation and high dislocation densities with the cold sintering of the piezoelectric ceramic K0.5Na0.5NbO3

K0.5Na0.5NbO3 (KNN) can be readily densified using the cold sintering process, but despite observing high relative permittivity, the ferroelectric hysteresis is strongly suppressed along with a major suppression in the all-important piezoelectric properties. In this study, KNN is fabricated using a NaOH+KOH transient flux under a uniaxial pressure of 400 MPa and heating to 300 °C for 2 h to drive densification to 93% theoretical. It is only after a secondary heat treatment that we observe improvements of the ferroelectric hysteresis and piezoelectric properties. From a detailed structural-property-processing study using analytical transmission electron microscopy (TEM), X-ray line broadening and high field dielectric characterization methodologies we conclude that there is an unusual in-situ plastic deformation process that takes place in addition to the densification under the cold sintering process. High densities of dislocations within grains were observed that lead to multiple pinning sites that impact both the intrinsic and extrinsic contributions to the high field dielectric and piezoelectric properties. Annealing significantly reduced the dislocation density in the highly defective crystallites, observed directly from the TEM and from the sharpening of the X-ray diffraction peaks, resulting in piezoelectric and ferroelectric properties that approached those of conventionally sintered KNN