Effects of Chlorides on Corrosion of Simulated Reinforced Blended Cement Mortars

Cementitious materials are subject to degradation when subjected to corrosive chloride media. This paper reports the experimental results on corrosion studies conducted on a potential cementitious material, PCDC, made from a blend of 55 % Ordinary Portland Cement (OPC), Dried Calcium Carbide Residue (DCCR), and an incineration mix of Rice Husks (RH), Spent Beaching Earth (SBE), and Ground Reject Bricks (BB). The experiments were run along 100 % OPC. Different w/c were used. Corrosion current densities using linear polarisation resistance (LPR) and corrosion potentials measurements versus saturated calomel electrode were used for the determination of corrosion rates and potentials, respectively, for simulated reinforcement at different depths of cover in the cement mortars. The results showed that PCDC exhibited higher corrosion current densities over all depths of covers and early attainment of active corrosion than the control cements. In conclusion, PCDC and OPC can be used in a similar corrosive media during construction

Effect of Bacillus cohnii on Some Physicomechanical and Microstructural Properties of Ordinary Portland Cement

Cement-made materials face durability and sustainability challenges. This is majorly caused by the presence of cracks. Cracking affects the mechanical strength of cement-based materials. Microbiologically induced calcite precipitation (MICP) has been found to enhance compressive strength, thus enhancing on the mechanical and durability properties of these materials. This paper presents the findings of a study conducted to investigate the effect of Bacillus cohnii on compressive strength development of OPC mortar prisms and the effect of Bacillus cohnii on cement setting time and soundness. Microbial concentration of 1.0 × 107 cells·ml−1 was used. Compressive strength tests analyses were carried out for each category of mortar prisms. Compressive strength tests were carried out on the 2nd, 7th, 14th, 28th, 56th, and 90th day of curing in distilled water and microbial solutions. All microbial mortars exhibited a greater compressive strength compared to the control with the highest observed at 90 days. Highest percentage gain in compressive strength was observed at 90 days which is 28.3%. Microstructural analysis was carried out using a scanning electron microscope (SEM) after 28 days of curing. The results indicated the presence of calcium carbonate and more calcium silicate hydrate (CSH) deposits on the bacterial mortars. The bacteria did not have an effect on cement soundness. Setting time was significantly accelerated

Review of Carbonation Resistance in Hydrated Cement Based Materials

Blended cements are preferred to Ordinary Portland Cement (OPC) in construction industry due to costs and technological and environmental benefits associated with them. Prevalence of significant quantities of carbon dioxide (CO2) in the atmosphere due to increased industrial emission is deleterious to hydrated cement materials due to carbonation. Recent research has shown that blended cements are more susceptible to degradation due to carbonation than OPC. The ingress of CO2 within the porous mortar matrix is a diffusion controlled process. Subsequent chemical reaction between CO2 and cement hydration products (mostly calcium hydroxide [CH] and calcium silicate hydrate [CSH]) results in degradation of cement based materials. CH offers the buffering capacity against carbonation in hydrated cements. Partial substitution of OPC with pozzolanic materials however decreases the amount of CH in hydrated blended cements. Therefore, low amounts of CH in hydrated blended cements make them more susceptible to degradation as a result of carbonation compared to OPC. The magnitude of carbonation affects the service life of cement based structures significantly. It is therefore apparent that sufficient attention is given to carbonation process in order to ensure resilient cementitious structures. In this paper, an indepth review of the recent advances on carbonation process, factors affecting carbonation resistance, and the effects of carbonation on hardened cement materials have been discussed. In conclusion, carbonation process is influenced by internal and external factors, and it has also been found to have both beneficial and deleterious effects on hardened cement matrix

Chloride Ingress in Chemically Activated Calcined Clay-Based Cement

Chloride-laden environments pose serious durability concerns in cement based materials. This paper presents the findings of chloride ingress in chemically activated calcined Clay-Ordinary Portland Cement blended mortars. Results are also presented for compressive strength development and porosity tests. Sampled clays were incinerated at a temperature of 800°C for 4 hours. The resultant calcined clay was blended with Ordinary Portland Cement (OPC) at replacement level of 35% by mass of OPC to make test cement labeled PCC35. Mortar prisms measuring 40 mm × 40 mm × 160 mm were cast using PCC35 with 0.5 M Na2SO4 solution as a chemical activator instead of water. Compressive strength was determined at 28th day of curing. As a control, OPC, Portland Pozzolana Cement (PPC), and PCC35 were similarly investigated without use of activator. After the 28th day of curing, mortar specimens were subjected to accelerated chloride ingress, porosity, compressive strength tests, and chloride profiling. Subsequently, apparent diffusion coefficients (Dapp) were estimated from solutions to Fick’s second law of diffusion. Compressive strength increased after exposure to the chloride rich media in all cement categories. Chemically activated PCC35 exhibited higher compressive strength compared to nonactivated PCC35. However, chemically activated PCC35 had the least gain in compressive strength, lower porosity, and lower chloride ingress in terms of Dapp, compared to OPC, PPC, and nonactivated PCC35

Physicochemical Performance of Portland-Rice Husk Ash-Calcined Clay-Dried Acetylene Lime Sludge Cement in Sulphate and Chloride Media

This paper reports leach and/or intake of SO42−, Cl−, Ca2+, Na+, and K+ from and/or into cement mortar cubes made from a novel cementious material in naturally encountered environmental simulated media. The paper also reports changes in pH of the media over time of exposure to the cement mortar cubes. The compressive strength changes of the test cement in simulated media are also reported. The novel cement, labelled PCDC, made from intermixing ordinary Portland cement (OPC) with waste materials which included rice husks, waste bricks, acetylene lime sludge, and spent bleaching earth was previously tested and found to meet the Kenyan Standard requirements for Portland pozzolana cement (PPC). 100 mm mortar cubes were prepared, and their compressive strengths were determined after exposure to the sea water. The media included sea water, distilled water, and solutions of sulphates and chlorides separately for a period of six months. The tests were carried alongside commercial PPC and OPC. The results showed that the PCDC exhibited comparable selected ions intake and/or leach to PPC in sea water, sulphate solutions, and distilled water. In chloride solutions, the cement exhibited the highest leach in the selected ions except K+ and Na+ ions. The results further showed that PCDC exhibited lower pH in all the media compared to OPC and PPC. The tests showed that the novel cement can be used for general construction work in the tested media in a similar manner to PPC