Experimental and numerical insights into heterogeneous liquid-solid behaviour in drinking water softening reactors

Liquid-solid fluidisation is frequently encountered in drinking water treatment processes, for instance in seeded crystallisation softening processes. For modest superficial fluid velocities, liquid–solid fluidisation systems are generally considered to be homogeneous, as reported in literature. However, during fluidisation experiments with calcite grains, open spaces of water can be observed between the fluidised particles, even at relatively low fluid velocities. Moreover, significant heterogeneous particle–fluid patterns are detected at higher fluid velocities. Such heterogeneous behaviour can beneficially or adversely affect the chemical crystallisation efficiency. To obtain information about voids in bulk regions, complementary Computational Fluid Dynamics - Discrete Element Method (CFD-DEM) simulations were performed and compared with the experimental results for validation. Simulations were performed using different water inlet velocities and fractionised calcite granules obtained from full-scale reactors. Here, the results are analysed using the bed height, voidage and pressure drop of the system. Furthermore, images of the experiments and simulations are visually compared for the formation of voids. The simulations showed distinct differences in void fraction in the cross-section of the column. It is shown that throughout the range of considered water velocities, heterogeneous behaviour exists and cannot be neglected. The heterogeneity and onset of fluidisation behaviour obtained from the simulations and experimental observations were compared and found to agree reasonably well

Flow structure formation and evolution in circulating gas-fluidised beds

The occurrence of heterogeneous flow structures in gas-particle flows seriously affects the gas-solid contacting and transport processes in high-velocity gas-fluidized beds. Particles do not disperse uniformly in the flow but pass through the bed in a swarm of clusters. The so-called core-annulus structure in the radial direction and S shaped axial distribution of solids concentration characterize the typical flow structure in the system. A computational study, using the discrete particle approach based on molecular dynamics techniques, has been carried out to explore the mechanisms underlying formation of the clusters and the core-annulus structure. Based on energy budget analysis including work done by the drag force, kinetic energy, rotational energy, potential energy, and energy dissipation due to particle-particle and particle-wall collisions, the role of gas-solid interaction and inelastic collisions between the particles are elucidated. It is concluded that the competition between gas-solid interaction and particle-particle interaction determines the pattern formation in high-velocity gas-solid flows: if the gas-solid interaction (under elevated pressure) dominates, most of particle energy obtained by drag from the gas phase is partitioned such that particle potential energy is raised, leading to a uniform flow structure. Otherwise, a heterogeneous pattern exists, which could be induced by both particle-particle collisions and gas-solid interaction. Although both factors could cause the flow instability, the non-linear drag force is demonstrated to be the necessary condition to trigger heterogeneous flow structure formation. As gas velocity increases and goes beyond a critical value, the fluid-particle interaction suppresses particle collisional dissipation, and as a consequence a more homogeneous flow regime is formed