Primary Dendrite Distribution and Disorder During Directional Solidification of Pb-Sb Alloys

Pb-2.2 wt pct Sb and Pb-5.8 wt pet Sb alloys have been directionally solidified from a single-crystal seed with its [100] orientation parallel to the growth direction, to examine the primary dendrite distribution and disorder of the dendrite arrays. The dendrite distribution and ordering have been investigated using analysis techniques such as the Gauss-amplitude fit to the frequency distribution of nearest and higher-order spacings, minimum spanning tree (MST), Voronoi polygon, and Fourier transform (FT) of the dendrite centers. Since the arrangement of dendrites is driven by the requirement to accommodate side-branch growth along the (100) directions, the FT images of the fully developed dendrite centers contain spots which indicate this preferred alignment. A directional solidification distance of about three mushy-zone lengths is sufficient to ensure a steady-state dendritic array, in terms of reaching a constant mean primary spacing. However, local dendrite ordering continues throughout the directional solidification process. The interdendritic convection not only decreases the mean primary spacing, it also makes the dendrite array more disordered and reduces the ratio of the upper and lower spacing limits, as defined by the largest 5 pct and the smallest 5 pct of the population

Site-Selective Passivation of Defects in NiO Solar Photocathodes by Targeted Atomic Deposition

For nanomaterials, surface chemistry can dictate fundamental material properties, including charge-carrier lifetimes, doping levels, and electrical mobilities. In devices, surface defects are usually the key limiting factor for performance, particularly in solar-energy applications. Here, we develop a strategy to uniformly and selectively passivate defect sites in semiconductor nanomaterials using a vapor-phase process termed targeted atomic deposition (TAD). Because defects often consist of atomic vacancies and dangling bonds with heightened reactivity, we observe-for the widely used p-type cathode nickel oxide-that a volatile precursor such as trimethylaluminum can undergo a kinetically limited selective reaction with these sites. The TAD process eliminates all measurable defects in NiO, leading to a nearly 3-fold improvement in the performance of dye-sensitized solar cells. Our results suggest that TAD could be implemented with a range of vapor-phase precursors and be developed into a general strategy to passivate defects in zero-, one-, and two-dimensional nanomaterials

Effect of broaching on high-temperature fatigue behavior in notched specimens of INCONEL 718

Notches were machined in specimens of INCONEL 718 by a broaching process, where differing broaching runs led to differing extents of subsurface deformation and surface roughness. Fatigue tests were carried out at 600°C with a trapezoidal loading waveform at 0.25 Hz. The broaching process that led to the more severe subsurface deformation (but lower surface roughness) showed the worst fatigue performance. Analysis of total strain amplitude in the notch root with the aid of an elasto-plastic finite-element (FE) model showed that the work hardening related to the subsurface deformation caused by the different broaching can account for the difference in fatigue lives. Differences in initiation and growth behavior were seen for the two broached finishes as well as for broached and subsequently polished samples. These differences are discussed in terms of a change in crack growth initiation and growth mechanisms due to the presence of the work-hardened layer