Redesign of machine component in polymeric matrix composite towards increased productivity

This work is focused in the maximization of the acceleration a 2D Industrial Laser Cutting Machine (ILCM). The changes to be implemented are centered in the replacement of a metallic critical component: the gantry. This component largely influences precision and maximum acceleration. Finite Elements Analysis was performed to the current metallic part. From this analysis the maximum allowed deformations were established. A replacement composite component capable of an equally valid behavior was designed in carbon fiber. To establish the maximum increase in acceleration that does not lead to precision losses, the working conditions were simulated and the acceleration to which the component was subjected to was varied. The variation of the thickness of layers with different orientations and locations in the part allowed for the understanding of how the mass varies along with the maximum possible acceleration. This analysis, asides with considering the maximum force allowed by the linear motor that is responsible by the gantry motion, establishes the limit in terms of maximum acceleration of the machine. An increase of 22% in the maximum acceleration while maintaining the precision is possible due to the higher specific rigidity of composite materials and the use of an optimization heuristic

A Study For Efficiently Solving Optimisation Problems With An Increasing Number Of Design Variables

Coupling optimisation algorithms to Finite Element Methods (FEM) is a very promising way to achieve optimal metal forming processes. However, many optimisation algorithms exist and it is not clear which of these algorithms to use. This paper investigates the sensitivity of a Sequential Approximate Optimisation algorithm (SAO) proposed in [1-4] to an increasing number of design variables and compares it with two other algorithms: an Evolutionary Strategy (ES) and an Evolutionary version of the SAO (ESAO). In addition, it observes the influence of different Designs Of Experiments used with the SAO. It is concluded that the SAO is very capable and efficient and its combination with an ES is not beneficial. Moreover, the use of SAO with Fractional Factorial Design is the most efficient method, rather than Full Factorial Design as proposed in [1-4]

Redesign of an industrial laser cutting machine’s gantry in composite material

This work is focused in the design stage of a composite structure intended to replace a metallic critical component in a 2D Industrial Laser Cutting Machine (ILCM). The component is the gantry, largely responsible for most of the ILCM’s characteristics. These include precision and maximum acceleration, which are critical. The dimensioning of the component is initially performed based on analytical models, but latter stages use the numerical capabilities of Finite Elements Method. In the end it is possible to take advantage of the higher specific rigidity of composite materials to increase the maximum acceleration that the machine allows for while maintaining the precision.(undefined

Semi-implicit finite strain constitutive integration and mixed strain/stress control based on intermediate configurations

A new semi-implicit stress integration algorithm for finite strain plasticity (compatible with hyperelas- ticity) is introduced. Its most distinctive feature is the use of different parameterizations of equilibrium and reference configurations. Rotation terms (nonlinear trigonometric functions) are integrated explicitly and correspond to a change in the reference configuration. In contrast, relative Green–Lagrange strains (which are quadratic in terms of displacements) represent the equilibrium configuration implicitly .In addition, the adequacy of several objective stress rates in the semi-implicit context is studied. We para- metrize both reference and equilibrium configurations, in contrast with the so-called objective stress integration algorithms which use coinciding configurations. A single constitutive framework provides quantities needed by common discretization schemes. This is computationally convenient and robust, as all elements only need to provide pre-established quantities irrespectively of the constitutive model. In this work, mixed strain/stress control is used, as well as our smoothing algorithm for the complemen- tarity condition. Exceptional time-step robustness is achieved in elasto-plastic problems: often fewer than one-tenth of the typical number of time increments can be used with a quantifiable effect in accuracy. The proposed algorithm is general: all hyperelastic models and all classical elasto-plastic models can be employed. Plane-stress, Shell and 3D examples are used to illustrate the new algorithm. Both isotropic and anisotropic behavior is presented in elasto-plastic and hyperelastic examplesinfo:eu-repo/semantics/publishedVersio

A comparison of models for ductile fracture prediction in forging processes

The possibility of predicting ductile fracture plays an important role in the design of components by forging processes.Experimental observations showed that the nucleation, growth and coalescence of voids are the mechanisms thatcontrol the initiation and propagation of fracture and that these mechanisms are influenced in different ways by factorslike the hydrostatic stress, the equivalent stress or by the maximal principal stress. Many ductile fracture indicators, basedon some or all of those factors, are available and used in many practical situations in the design of those components. Inthis work a comparative work of many of those criteria was undertaken. Different criteria were chosen amongst the morepopular ones and from different groups, in which they may be classified, namely those based on micromechanics andthose based on the geometry of voids or their growth mechanisms. The criteria based on the Continuous Damage Mechanics,in which a coupling between plastic deformation and material degradation is taken into account and that include differentdamage evolution descriptions for traction or compressive stress states, give a more correct and clear localizationfor the fracture initiation site

Enhanced transverse shear strain shell formulation applied to large elasto-plastic deformation problems

In this work, a previously proposed Enhanced Assumed Strain (EAS) finite element formulation for thin shells is revised and extended to account for isotropic and anisotropic material non-linearities. Transverse shear and membrane-locking patterns are successfully removed from the displacement-based formulation. The resultant EAS shell finite element does not rely on any other mixed formulation, since the enhanced strain field is designed to fulfil the null transverse shear strain subspace coming from the classical degenerated formulation. At the same time, a minimum number of enhanced variables is achieved, when compared with previous works in the field. Non-linear effects are treated within a local reference frame affected by the rigid-body part of the total deformation. Additive and multiplicative update procedures for the finite rotation degrees-of-freedom are implemented to correctly reproduce mid-point configurations along the incremental deformation path, improving the overall convergence rate. The stress and strain tensors update in the local frame, together with an additive treatment of the EAS terms, lead to a straightforward implementation of non-linear geometric and material relations. Accuracy of the implemented algorithms is shown in isotropic and anisotropic elasto-plastic problems. Copyright (C) 2004 John Wiley Sons, Ltd

Explaining discrepancies between spectral and in-situ plant diversity in multispectral satellite earth observation

Environmental Biolog

Green manure in coffee systems in the region of Zona da Mata, Minas Gerais: characteristics and kinetics of carbon and nitrogen mineralization.

The use of green manure may contribute to reduce soil erosion and increase the soil organic matter content and N availability in coffee plantations in the Zona da Mata, State of Minas Gerais, in Southeastern Brazil. The potential of four legumes (A. pintoi, C. mucunoides, S. aterrimum and S. guianensis)to produce above-ground biomass, accumulate nutrients and mineralize N was studied in two coffee plantations of subsistence farmers under different climate conditions. The biomass production of C. mucunoides was influenced by the shade of the coffee plantation.C. mucunoides tended to mineralize more N than the other legumes due to the low polyphenol content and polyphenol/N ratio. In the first year, the crop establishment of A. pintoi in the area took longer than of the other legumes, resulting in lower biomass production and N2 fixation. In the long term, cellulose was the main factor controlling N mineralization. The biochemical characteristics, nutrient accumulation and biomass production of the legumes were greatly influenced by the altitude and position of the area relative to the sun

Decomposition and nutrient release of leguminous plants in coffee agroforestry systems.

Leguminous plants used as green manure are an important nutrient source for coffee plantations, especially for soils with low nutrient levels. Field experiments were conducted in the Zona da Mata of Minas Gerais State, Brazil to evaluate the decomposition and nutrient release rates of four leguminous species used as green manures (Arachis pintoi, Calopogonium mucunoides, Stizolobium aterrimum and Stylosanthes guianensis) in a coffee agroforestry system under two different climate conditions. The initial N contents in plant residues varied from 25.7 to 37.0 g kg-1 and P from 2.4 to 3.0 g kg-1. The lignin/N, lignin/polyphenol and(lignin+polyphenol)/N ratios were low in all residues studied. Mass loss rates were highest in the first 15 days, when 25 % of the residues were decomposed. From 15 to 30 days, the decomposition rate decreased on both farms. On the farm in Pedra Dourada (PD), the decomposition constant k increased in the order C. mucunoides < S. aterrimum < S. guianensis < A. pintoi. On the farm in Araponga (ARA), there was no difference in the decomposition rate among leguminous plants. The N release rates varied from 0.0036 to 0.0096 d-1. Around 32 % of the total N content in the plant material was released in the first 15 days. In ARA, the N concentration in the S. aterrimum residues was always significantly higher than in the other residues. At the end of 360 days, the N released was 78 % in ARA and 89 % in PD of the initial content. Phosphorus was the most rapidly released nutrient (k values from 0.0165 to 0.0394 d-1). Residue decomposition and nutrient release did not correlate with initial residue chemistry and biochemistry, but differences in climatic conditions between the two study sites modified the decomposition rate constants

Efeito da Gliricidia sepium sobre nutrientes do solo, microclima e produtividade do milho em sistema agroflorestal no Agreste Paraibano.

Gliricidia sepium é uma leguminosa arbórea que tem sido utilizada em sistemas em aléias no semi-árido nordestino por apresentar bom desenvolvimento em condições de estresse hídrico. Entretanto, há pouca informação disponível sobre o efeito da introdução dessa espécie nos agroecossistemas da região. No presente estudo, objetivou-se avaliar a influência da distância de plantas de Gliricidia sepium sobre características da cultura do milho e do solo e microclima no Agreste Paraibano. O estudo foi realizado no município de Esperança (PB), em área de 0,5 ha, onde, em 1996, foram plantadas fileiras de G. sepium espaçadas 6 m entre si e com 1 m entre as árvores. Nesta área, em 2002, foram delimitadas quatro parcelas de 6 x 8 m e, em cada parcela, foi estabelecido um transeto perpendicular às fileiras de árvores com três posições de amostragem: (1) nas fileiras de árvores (0 m); (2) a 1 m das fileiras de árvores, e (3) a 3 m de distância das fileiras de árvores. O delineamento experimental utilizado foi em blocos casualizados com quatro repetições. A massa seca de folhedo caído embaixo da fileira de árvores foi de 1.390 kg ha-1 e diminuiu, gradativamente, para 270 kg ha-1 a 3 m de distância das árvores. As concentrações de P, K e matéria orgânica leve (MOL) embaixo das árvores foram maiores do que a 1 e 3 m de distância das fileiras. As médias mensais das temperaturas mínimas do ar e do solo embaixo e a 3 m das árvores foram similares. Entretanto, as médias mensais das temperaturas máximas do solo e do ar foram de 6 e 2 °C mais altas a 3 m das árvores, respectivamente, ao longo do período de estudo. A umidade do solo foi significativamente menor embaixo das árvores do que a 1 e 3 m de distância. O milho produziu mais grãos e palha e acumulou mais nutrientes nas posições mais próximas das fileiras de G. sepium