Hydrothermal carbonization of milk/dairy processing sludge: Fate of plant nutrients

Dairy processing sludge (DPS) is a byproduct generated in wastewater treatment plants located in dairy (milk) processing companies (waste activated sludge). DPS presents challenges in terms of its management (as biosolids) due to its high moisture content, prolonged storage required, uncontrolled nutrient loss and accumulation of certain substances in soil in the proximity of dairy companies. This study investigates the potential of hydrothermal carbonization (HTC) for recovery of nutrients in the form of solid hydrochar (biochar) produced from DPS originating from four different dairy processing companies. The HTC tests were carried out at 160 ◦C, 180 ◦C, 200 ◦C and 220 ◦C, and a residence time of 1h. The elemental properties of hydrochars (biochars), the content of primary and secondary nutrients, as well as contaminants were examined. The transformation of phosphorus in DPS during HTC was investigated. The fraction of plant available phosphorus was determined. The properties of hydrochar (biochar) were compared against the European Union Fertilizing Products Regulation. The findings of this study demonstrate that the content of nutrient in hydrochars (biochars) meet the requirements for organo-mineral fertilizer with nitrogen and phosphorus as the declared nutrients (13.9–26.7%). Further research on plant growth and field tests are needed to fully assess the agronomic potential of HTC hydrochar (biochar).</p

Preliminary Assessment of Pyrolysis Biochar Derived from Milk/ Dairy Processing Sludge as a Potential Component of Fertilizers

Disposal of waste-activated sludge [dairy processing sludge, (DPS)] from wastewater treatment plants located in milk processing companies is an increasing concern. DPS is usually applied to farmlands in the vicinity of the dairy companies. This practice is becoming unsustainable due to uncontrolled nutrient loss and potential soil contamination. We propose to recover nutrients in the form of biochar. This paper examines the properties of biochars obtained from slow pyrolysis of DPS. DPS samples were pyrolyzed at laboratory and pilot scale at 600 and 700 °C. The elemental properties of biochars, the content of primary and secondary nutrients, as well as contaminants were examined and compared against the European Union Fertilizing Products Regulation. The biochars meet the specified limits for hydrogen-to-organic carbon ratio, chloride, and polycyclic aromatic hydrocarbons intended for gasification and pyrolysis component category materials. In six out of eight biochars, the content of phosphorus (P) as a single declared nutrient and the level of contaminants meet those required for an organo-mineral fertilizer. Only two biochars meet the required concentrations of nitrogen, phosphorus, and potassium. A minimum solid content of 30% in DPS is required to make the process of biochar production energetically sustainable </p

Prediction of yields and composition of char from fast pyrolysis of commercial lignocellulosic materials, organosolv fractionated and torrefied olive stones

This study investigated the fast pyrolysis behaviour of torrefied olive stones, fractionated olive stones and lignocellulosic commercial compounds. Olive stones were reacted in a continuous industrial torrefaction unit. The olive stones were also fractionated into their main components in an organosolv reactor at temperatures from 170 to 190 ◦C in both the presence and absence of an acidic catalyst. All samples were reacted in a wire mesh reactor at different temperatures (800–1150 ◦C) and heating rates (400–1150 ◦C/s), and the solid product was characterised for its yield, morphology, and elemental composition. The char yields from fast pyrolysis of commercially available cellulose, hemicelluloses, and lignin were compared with yields of fractionated olive stones. A model was developed to compare the measured yields of olive stones with the predicted yields using fractionated or commercial components. The presence of acid during fractionation had a stronger effect than the temperature, particularly on the lignin fraction. The fractionated lignocellulosic compounds provided more accurate predictions of the char yields of olive stones, as compared to the commercial lignocellulosic compounds. The fractionation at 180 ◦C without acid catalyst gave the cellulose, hemicellulose, and lignin with highest degree of purity and resulted in the most accurate predictions of the experimental yields of olive stones. The results showed that interactions between the lignocellulosic components were not significant. The char yield of each fractioned compound and non-treated olive stones could be accurately predicted from the lignocellulosic content which has importance for biorefinery applications in which each fraction is used as a value-added product

Combined analytical strategies for chemical and physical characterization of tar from torrefaction of olive stone

The advance in analytical methodology is critical for progress in 1) biorefinery and 2) torrefaction product commercialization. The chemical characterisation of torrefaction liquid and concentrated tar produced by Arigna Fuels’ pyrolysis plant allowed identification of polar, volatile, non-volatile compounds, species containing organically bound sulphur and nitrogen heteroatoms. The results suggest that only combined use of ion chromatography with Fourier Transform Ion Cyclotron Resonance Mass Spectrometry, and 1 H-13C HS-QC can provide comprehensive information on sugar-like material and lignin-derived compounds. Due to the technical robustness and short analysis time, Fourier Transform Ion Cyclotron Resonance Mass Spectrometer was found to be a promising tool for tar analysis containing heavy molecular compounds. Importantly from a technological standpoint, the presence of aromatic and saturated compounds in both liquid and concentrated tar samples indicated the predominance of lignin-derived compounds over products originating from cellulose and hemicellulose polymers