71 research outputs found

    Heat treatment T4 and T6 effects on mechanical properties in Al-Cu alloy after remelt with different pouring temperatures

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    Untreated alloy in cast-samples showed that hardness increases with increased pouring temperatures, while for samples after heat treatment (T4 and T6), the hardness value decreased with increased pouring temperatures. Tensile strength generally increases with heat treatment T4 and T6, but the influence of the temperature on the pouring tensile strength values initially presents high then decreases, then increases again. Impact energy increases after heat treatment T4 and T6. The distribution of precipitates in grain structure results in improved material properties such as hardness, tensile strength, and impact strength compared to when precipitates gathered at the grain boundary

    Improvement of mechanical properties and fatigue life of stainless steel 316L in 0,9 % NaCl environment by applying shot peening and plasma nitriding treatments

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    Among metallic biomaterials, AISI 316L has the cheapest price yet but the lowest mechanical properties and it is prone to corrosion. Bone plate failure is often triggered by dynamics load, crevice or pitting corrosion, or a combination of fatigue and crevice or pitting corrosion attack at the same time. Shot peening and plasma nitriding are surface treatments that enhance material properties. This work examined the shot peening duration effects and plasma nitriding on surface to the depth hardness, roughness, droplet contact angle, and fatigue life in environment containing rich chloride ions. The results revealed that shot peening and plasma nitriding improved both surface layer roughness and hardness. Furthermore, shot peening and plasma nitriding reduced droplet contact angle and enhanced the fatigue life of the material

    Heat treatment T4 and T6 effects on mechanical properties in Al-Cu alloy after remelt with different pouring temperatures

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    Untreated alloy in cast-samples showed that hardness increases with increased pouring temperatures, while for samples after heat treatment (T4 and T6), the hardness value decreased with increased pouring temperatures. Tensile strength generally increases with heat treatment T4 and T6, but the influence of the temperature on the pouring tensile strength values initially presents high then decreases, then increases again. Impact energy increases after heat treatment T4 and T6. The distribution of precipitates in grain structure results in improved material properties such as hardness, tensile strength, and impact strength compared to when precipitates gathered at the grain boundary

    Effect of shot peening at different almen intensities on fatigue behavior of AISI 304

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    AISI 304 stainless steel is a common material that is widely used in the extensive implant industry. The failure of this material, especially in bone implant applications, is affected by its fatigue load. The purpose of the present experiment is to improve fatigue crack growth resistance and surface hardness in AISI 304 by using a shot peening metal treatment with varying Almen intensities. In this experiment, specimens of AISI 304 underwent a shot peening treatment and then subjected to surface fatigue failure. The results of this experiment show that shot peening with an Almen intensity of 0,005 achieved a 192,3 % increase in fatigue life compared to a non-treatment material, with a fatigue life of 127 700 cycles (Paris constant C, n is 1x10-11 and 3,5, respectively). The surface hardness reached HV 429,63

    Experimental investigation on hardness, tensile strength, and microstructure of Al-3,1Cu cast-alloy after T6-tempered

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    This research aims to investigate Brinell hardness and tensile strength properties of Al-3,1Cu cast-alloy after T6- tempered treatment and evaluate its microstructural changes. This experiment was first performed by using an electric furnace to melt the metal alloy. The liquid metal was then poured into a rectangular metal mold, and the properties of the cast sample material were improved by using T6 heat treatment. Furthermore, the cast product was processed following acceptable tensile and impact tests standards. The results showed an increase in Brinell hardness and tensile strength after T6-Tempered treatment on the cast product. The observation of the microstructure also showed that the precipitate that grows evenly in α was finely dotted

    Influence of shot peening on surface properties and corrosion resistance of implant material AISI 316L

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    AISI 316L is one kind of implant materials due to its excellent mechanical properties and corrosion resistance. However, some of their mechanical and surface properties must be improved to a higher level of cobalt-based alloys and titanium properties. Shot peening is a surface treatment that improves properties on material surface. In this research, the effects of shot peening duration (0, 2, 4, 10, 20 and 30 min) on surface hardness, roughness, wettability, and corrosion in 0,9 % sodium chloride were investigated and discussed. According to the experimental results, it was found that shot peening increases both surface roughness and surface hardness compared to untreated sample. Furthermore, shot peening can reduce contact angle and corrosion rate after 2 minutes

    Shot peening effect on surface properties and pitting corrosion resistance of biomedical structural steel AISI 316L

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    AISI 316L is used in biomedical engineering as bone implant materials. The mechanical properties and corrosion resistance of this material can be improved by shot peening. The aim of this research is to investigate the effect of shot peening on surface roughness, hardness, wettability, and pitting corrosion resistance of AISI 316L in 0,9 % NaCl solution. The shot-peening was performed on AISI 316L surfaces with duration of 0, 2, 4, 10, 20, 30 minutes using steel balls with a diameter of 0,6 mm and hardness of 40 - 50 HRC. The results show that shot peening increase roughness after 2 minutes then decrease the roughness with increasing time. The longer duration of shot peening will increase the pitting corrosion resistance

    Fatigue strength of Al-Cu cast alloy with different pouring temperature

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    This experiment aimed to evaluate how pouring temperature affects fatigue strength of Al-Cu cast alloy. Subsequently, commercial aluminum ingots, such as Al-2024 were remelted and then machined into samples for both tensile and fatigue testing. These samples were cast at three different temperature of 688, 738, and 788 °C while maintaining a constant mold temperature of 220 °C. The results showed that the highest tensile strength was 201,06 MPa at 738 °C. Additionally, the greatest fatigue strength was observed at 80,4 MPa at pouring temperature of 738 °C. It was observed that variations in pouring temperature can significantly impact fatigue strength of cast alloy. At the highest pouring temperature of 788 °C, the presence of pores in the metal casting samples resulted in a decrease in both tensile and fatigue strength. Furthermore, when examining the surface fractography of casting sample, the presence of brittle cracks in alloy was observed

    Pendekatan Analitis Dan Simulasi Komputer Desain Blok Kaca Rendah Energi

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    Analytical and Computational Simulation Approaches to Design Low Energy Glass Block. An environmentally friendly process was developed to produce a low embodied energy glass block from waste glasses. The energy efficiency of the glass block is represented by its thermal conductance (U) <3.177 W/m2.K and solar transmittance (SHGC) ≤0.25 as well as visible light transmission (VT) ≥0.27. A cavity was applied to reduce U value while insignificantly reducing VT. Analytical method was used to calculate the U value of glass blocks, ignoring the effect of convection. Ecotect program was used to analyze light level (VT) and heat load (SHGC) of each model. Effect of convection was simulated using a CFD program, which showed air velocity inside the cavity and temperature gradient in glass blocks. Comparing to an application with 3 mm float glass, energy efficiency obtained through applying the glass blocks could reach 96%. This simulation study ignored the presence of adhesive among glass layers that potentially reduces the VT and the SHGC of the glass blocks

    Corrosion fatigue crack propagation of AISI 316L by nitrogen ion implantation in simulated body fluid

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    A thin layer was formed on the surface of the AISI 316L substrate by the process of nitrogen ion implantation at a vacuum pressure of 10-6 torr, a current of 50 mA for 90 minutes with the implantation energy of 20, 40 and 60 keV. The purpose of this study was to investigate the effect of nitrogen ion implantation on corrosion fatigue resistance in Simulated Body Fluid solution as a corrosion medium. The results show that the nitrogen ion implantation could increase corrosion resistance by reducing the corrosion rate and increasing the number of fatigue cycles
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