STAINLESS STEEL COLD-WORK HARDENING THROUGH CAVITATION

Abstract: Manufacturing hydraulic machinery runners with improved cavitation erosion resistance and in the same time with good welding ability is a great challenge for the specialists in design and maintenance of such devices. A good choice is the use of steels with austenitic structures having in the chemical composition 10% of nickel and 2% to 24% of chromium. Upon these types of steels, in the Cavitation Laboratory of the Timisoara Polytechnic University were undertaken extensive researches. It resulted that the best behavior was obtained with the steels having in the structure both austenite and martensite. For such steels the hardness of the attacked areas receives increased hardness as a result of the implosion of cavitation bubbles

Transformation and Precipitation Reactions by Metal Active Gas Pulsed Welded Joints from X2CrNiMoN22-5-3 Duplex Stainless Steels

The high alloying degree of Duplex stainless steels makes them susceptible to the formation of intermetallic phases during their exposure to high temperatures. Precipitation of these phases can lead to a decreasing of the corrosion resistance and sometimes of the toughness. Starting from the advantages of the synergic Metal Active Gas (MAG) pulsed welding process, this paper analyses the structure formation particularities of homogeneous welded joints from Duplex stainless steel. The effect of linear welding energy on the structure morphology of the welded joints was revealed by macro- and micrographic examinations, X-ray energy dispersion analyses, measurements of ferrite proportion and X-ray diffraction analysis. The results obtained showed that the transformation of ferrite into austenite is associated with the chromium, nickel, molybdenum and nitrogen distribution between these two phases and their redistribution degree is closely linked to the overall heat cycle of the welding process. The adequate control of the energy inserted in the welded components provides an optimal balance between the two microstructural constituents (Austenite and Ferrite) and avoids the formation of undesirable intermetallic phases

Cavitation Erosion of Cermet-Coated Aluminium Bronzes

The cavitation erosion resistance of CuAl10Ni5Fe2.5Mn1 following plasma spraying with Al2O3·30(Ni20Al) powder and laser re-melting was analyzed in view of possible improvements of the lifetime of components used in hydraulic environments. The cavitation erosion resistance was substantially improved compared with the one of the base material. The thickness of the re-melted layer was in the range of several hundred micrometers, with a surface microhardness increasing from 250 to 420 HV 0.2. Compositional, structural, and microstructural explorations showed that the microstructure of the re-melted and homogenized layer, consisting of a cubic Al2O3 matrix with dispersed Ni-based solid solution is associated with the hardness increase and consequently with the improvement of the cavitation erosion resistance

Technological Processes for Increasing the Cavitation Erosion Resistance of Nimonic 80A Superalloys

Nickel-based superalloys are frequently used to manufacture the components that operate under cavitation erosion conditions, such as aircraft gas turbine construction, nuclear power systems, steam turbine power plants, and chemical and petrochemical industries. Their poor performance in terms of cavitation erosion leads to a significant reduction in service life. This paper compares four technological treatment methods to improve cavitation erosion resistance. The cavitation erosion experiments were carried out on a vibrating device with piezoceramic crystals in accordance with the prescriptions of the ASTM G32—2016 standard. The maximum depth of surface damage, the erosion rate, and the morphologies of the eroded surfaces during the cavitation erosion tests were characterized. The results indicate that the thermochemical plasma nitriding treatment can reduce mass losses and the erosion rate. The cavitation erosion resistance of the nitrided samples is approximately 2 times higher than that of the remelted TIG surfaces, approximately 2.4 times higher than that of the artificially aged hardened substrate, and 10.6 times higher than that of the solution heat-treated substrate. The improvement in cavitation erosion resistance for Nimonic 80A superalloy is attributed to the finishing of the surface microstructure, graining, and the presence of residual compressive stresses, factors that prevent crack initiation and propagation, thus blocking material removal during cavitation stresses