316L metal powder compaction simulation with assisted friction

Abstract. Friction plays a major role in powder compaction and there is a large energy loss in trying to overcome its negative effects. It is therefore rational to use the friction to assist metal flows and reducing the amount of lubricant and its negative effects. The appropriate use of friction in practice involves the solving of complex engineering problems. The paper approach will mainly focus upon issues concerning the conversion of the friction force and simulation in PM compaction processes and improving density gradient in the powder compaction process of AISI 316L austenitic powder

Reuse of the Steel Mill Scale for Sustainable Industrial Applications

The purpose of our paper is to assess the reuse potential of the steel mill scale for sustainable industrial applications. We have presented the experimental procedures for chemical and mineralogical characterizations. According to the results of the elementary chemical analysis, the steel mill scale contains the following predominant chemical elements: iron, aluminum, silicon, and magnesium. Due to its high iron content, the steel mill scale can be reused as a source of raw material in the sustainable steelmaking industry. The mineralogical phases identified in the steel mill scale are: wüstite (FeO), hematite (Fe2O3), magnetite (Fe3O4), silica (quartz) (SiO2), magnesioferitte (MgFe2O4), and aluminum oxide (corundum) (Al2O3). Silica, alumina, and hematite are the main compounds of the cement and contribute to the formation of the: dicalcium silicate (2CaO·SiO2), tricalcium silicate (3CaO·SiO2), tricalcium aluminate (3CaO·Al2O3), and tetra—calcium aluminoferrite (4CaO·Al2O3·Fe2O3). The results of the paper are promising and encourage the future research for establishing the optimal percentage for the reuse of the steel mill scale in the composition of concrete

The Behavior of a Zn-Al Anticorrosive Coating in the Wiredrawing Process

The present paper describes and quantifies the behavior of a Zn-Al anticorrosive coating deposited on the surface of a steel wire before its drawing process. For the complete evaluation of this behavior, the drawing of these samples was performed on four wiredrawing lines, differing by the deformation angle 2 · α of the component dies of each line. For good agreement with industrial practice, the drawing series used a partial reduction of the section of 20%. Two aspects were analyzed: the evolution of the chemical composition and the structure of the removed layer during the drawing of the coated steel wire, and the drawing force necessary to carry out this process. This article helps to elucidate how the Zn-Al anti-corrosion layer responds to the stresses inherent in the process of drawing the steel wire on which it is deposited

Studies on Hot-Rolling Bonding of the Al-Cu Bimetallic Composite

Through the approaches in this article, an attempt was made to analyze the bonding of Al-Cu bimetallic composite layers and the highlight of the diffusion at the boundary between the layers, by hot rolling. An aluminum alloy 6060 plate (EN-AW AlMgSi) and a Cu-ETP ½ hard (CW004A) plate were used. All of these layers of materials were TIG-welded, at both ends, into a heat-treated layered composite and subsequently subjected to the hot-rolling process. The Al-Cu composite material obtained was analyzed by scanning electronic microscopy (SEM) analysis, after being subjected to the tensile test, as well as energy-dispersive X-ray (EDX) analysis. The obtained results highlighted the diffusion at the boundary between the layers of the Al-Cu composite as well as its ductile breakage and the distribution of the amount of Al and Cu at the interface of the layers

Achieving a Toothed Gear on Presses

This paper presents a device that, in final connection with presses, allows toothed gear (with a crown similar to a toothed wheel with right teeth) to be achieved by hot deformation starting from a cylindrical steel bar. For this, finite element simulations were performed in Forge software. The proposed device has 23 rollers, so for the simulation process, a slice representing a part (the 23rd) of a circle which simplifies the essential functionality of this device was taken into consideration