Revolutionizing heat recovery in shell-and-tube latent heat storage systems: an arc-shaped fin approach

Strengthening the thermal response of Phase-Change Materials (PCMs) is an essential and active field of research with promising potential for advanced applications such as solar energy storage, building energy conservation, and thermal management in electronic devices. This article evaluates the efficacy of a new arc-shaped fin array in shell-and-tube heat storage systems to enhance the PCM response during the discharge mode. Different fin geometric parameters including the fin curvature angle, the fin spacing, and the nonuniform angle between fins in the top and bottom sections of the PCM domain were considered to identify the best-performing layout. The analysis shows that increasing the curvature of arc-shaped fins between 60° and 180° and increasing the fin spacing between 5 and 15 mm can significantly reduce solidifying time and improve heat recovery rates. Moreover, the arc-shaped fins are more efficient than conventional longitudinal (+-shaped) fins, which are commonly employed in thermal energy storage applications. Arc-shaped fins can also save discharge time by more than half and improve the rate of heat recovery by almost four times than that of + -shaped fins. The present findings suggest that arc-shaped fins represent a promising design for enhancing the heat-recovery aspects in PCM-based energy storage systems

Evaluation of T-Shaped Fins With a Novel Layout for Improved Melting in a Triple-Tube Heat Storage System

The effects of T-shaped fins on the improvement of phase change materials (PCM) melting are numerically investigated in vertical triple-tube storage containment. The PCM is held in the middle pipe of a triple-pipe heat exchanger while the heat transfer fluid flows through the internal and external pipes. The dimension effects of the T-shaped fins on the melting process of the PCM are investigated to determine the optimum case. Results indicate that while using T-shaped fins improves the melting performance of the PCM, the improvement potential is mainly governed by the fin’s body rather than the head. Hence, the proposed T-shaped fin did not noticeably improve melting at the bottom of the PCM domain; additionally, a flat fin is added to the optimal case (Added-Fin case) and compared to the No-Fin, Uniform-Fin, and Optimum T-shaped Fin cases (no added fin). The analysis shows that the total heat storage rate of the Added-Fin case increased by 141.7%, 58.8%, and 47.6% compared with the No-Fin, Uniform-Fin, and the Optimum T-shaped Fin cases, respectively. Furthermore, the total melting time for the Added-Fin case was 1882 s and decreased by 59.6%, 38.4%, and 33.6% compared with those of the No-Fin, Uniform-Fin, and the Optimum T-shaped Fin (Optimum) cases, respectively

Improving the melting performance in a triple-pipe latent heat storage system using hemispherical and quarter-spherical fins with a staggered arrangement

Data availability statement: The original contributions presented in the study are included in the article/Supplementary Material; further inquiries can be directed to the corresponding author.This study aims to evaluate the melting characteristics of a phase change material (PCM) in a latent heat storage system equipped with hemispherical and quarter-spherical fins. A vertical triple-pipe heat exchanger is used as the PCM-based heat storage unit to improve the melting performance compared with a double-pipe system. Furthermore, the fins are arranged in inline and staggered configurations to improve heat transfer performance. For the quarter-spherical fins, both upward and downward directions are examined. The results of the system equipped with novel fins are compared with those without fins. Moreover, a fin is added to the heat exchanger’s base to compensate for the natural convection effect at the bottom of the heat exchanger. Considering similar fin volumes, the results show that the system equipped with four hemispherical fins on the side walls and an added fin on the bottom wall has the best performance compared with the other cases with hemispherical fins. The staggered arrangement of the fins results in a higher heat transfer rate. The downward quarter-spherical fins with a staggered configuration show the highest performance among all the studied cases. Compared with the case without fins, the heat storage rate improves by almost 78% (from 35.6 to 63.5 W), reducing the melting time by 45%.King Khalid University Deanship of Scientific Research Large Groups [Project under grant number (RGP. 2/142/43)]; Brunel University London

Numerical analysis of the energy-storage performance of a PCM-based triplex-tube containment system equipped with arc-shaped fins

This study numerically intends to evaluate the effects of arc-shaped fins on the melting capability of a triplex-tube confinement system filled with phase-change materials (PCMs). In contrast to situations with no fins, where PCM exhibits relatively poor heat response, in this study, the thermal performance is modified using novel arc-shaped fins with various circular angles and orientations compared with traditional rectangular fins. Several inline and staggered layouts are also assessed to maximize the fin’s efficacy. The effect of the nearby natural convection is further investigated by adding a fin to the bottom of the heat-storage domain. Additionally, the Reynolds number and temperature of the heat-transfer fluid (HTF) are evaluated. The outcomes showed that the arc-shaped fins could greatly enhance the PCMs’ melting rate and the associated heat-storage properties. The melting rate is 17% and 93.1% greater for the case fitted with an inline distribution of the fins with a circular angle of 90° and an upward direction, respectively, than the cases with uniform rectangular fins and no fins, which corresponded to the shorter melting time of 14.5% and 50.4%. For the case with arc-shaped fins with a 90° circular angle, the melting rate increases by 9% using a staggered distribution. Compared to the staggered fin distribution, adding an extra fin to the bottom of the domain indicates adverse effects. The charging time reduces by 5.8% and 9.2% when the Reynolds number (Re) rises from 500 to 1000 and 1500, respectively, while the heat-storage rate increases by 6.3% and 10.3%. When the fluid inlet temperature is 55°C or 50°C, compared with 45°C, the overall charging time increases by 98% and 47%, respectively

Evaluation of Melting Mechanism and Natural Convection Effect in a Triplex Tube Heat Storage System with a Novel Fin Arrangement

In this research, a numerical analysis is accomplished aiming to investigate the effects of adding a new design fins arrangement to a vertical triplex tube latent heat storage system during the melting mechanism and evaluate the natural convection effect using Ansys Fluent software. In the triplex tube, phase change material (PCM) is included in the middle tube, while the heat transfer fluid (HTF) flows through the interior and exterior pipes. The proposed fins are triangular fins attached to the pipe inside the PCM domain in two different ways: (1) the base of the triangular fins is connected to the pipe, (2) the tip of the triangular fins is attached to the pipe and the base part is directed to the PCM domain. The height of the fins is calculated to have a volume equal to that of the uniform rectangular fins. Three different cases are considered as the final evaluation toward the best case as follows: (1) the uniform fin case (case 3), (2) the reverse triangular fin case with a constant base (case 12), (3) the reverse triangular fin case with a constant height (case 13). The numerical results show that the total melting times for cases 3 and 12 increase by 4.0 and 10.1%, respectively, compared with that for case 13. Since the PCM at the bottom of the heat storage unit melts slower due to the natural convection effect, a flat fin is added to the bottom of the heat storage unit for the best case compared with the uniform fin cases. Furthermore, the heat storage rates for cases 3 and 12 are reduced by 4.5 and 8.5%, respectively, compared with that for case 13, which is selected as the best case due to having the lowest melting time (1978s) and the highest heat storage rate (81.5 W). The general outcome of this research reveals that utilizing the tringle fins enhances the thermal performance and the phase change rate

A Sustainable Cold Mix Asphalt Mixture Comprising Paper Sludge Ash and Cement Kiln Dust

Concerns about the environment, the cost of energy, and safety mean that low-energy cold-mix asphalt materials are very interesting as a potential replacement for present-day hot mix asphalt. The main disadvantage of cold bituminous emulsion mixtures is their poor early life strength, meaning they require a long time to achieve mature strength. This research work aims to study the protentional utilization of waste and by-product materials as a filler in cold emulsion mixtures with mechanical properties comparable to those of traditional hot mix asphalt. Accordingly, cold mix asphalt was prepared to utilize paper sludge ash (PSA) and cement kiln dust (CKD) as a substitution for conventional mineral filler with percentages ranging from 0–6% and 0–4%, respectively. Test results have shown that the incorporation of such waste materials reflected a significant improvement in the mixture’s stiffness and strength evolution. The cementitious reactivity of PSA produces bonding inside the mixtures, while CKD is used as an additive to activate the hydration process of PSA. Therefore, based on the results, it will be easier to build cold mixtures by shortening the amount of time needed to reach full curing conditions

Evaluation of T-Shaped Fins With a Novel Layout for Improved Melting in a Triple-Tube Heat Storage System

Data Availability Statement: The original contributions presented in the study are included in the article/supplementary material, and further inquiries can be directed to the corresponding author.Copyright © 2022 Ebrahimnataj Tiji, Mohammed, Ibrahem, Dulaimi, Mahdi, Sh. Majdi, Keshtkar and Talebizadehsardari. The effects of T-shaped fins on the improvement of phase change materials (PCM) melting are numerically investigated in vertical triple-tube storage containment. The PCM is held in the middle pipe of a triple-pipe heat exchanger while the heat transfer fluid flows through the internal and external pipes. The dimension effects of the T-shaped fins on the melting process of the PCM are investigated to determine the optimum case. Results indicate that while using T-shaped fins improves the melting performance of the PCM, the improvement potential is mainly governed by the fin’s body rather than the head. Hence, the proposed T-shaped fin did not noticeably improve melting at the bottom of the PCM domain; additionally, a flat fin is added to the optimal case (Added-Fin case) and compared to the No-Fin, Uniform-Fin, and Optimum T-shaped Fin cases (no added fin). The analysis shows that the total heat storage rate of the Added-Fin case increased by 141.7%, 58.8%, and 47.6% compared with the No-Fin, Uniform-Fin, and the Optimum T-shaped Fin cases, respectively. Furthermore, the total melting time for the Added-Fin case was 1882 s and decreased by 59.6%, 38.4%, and 33.6% compared with those of the No-Fin, Uniform-Fin, and the Optimum T-shaped Fin (Optimum) cases, respectively

Evaluation of the solidification process in a double‐tube latent heat storage unit equipped with circular fins with optimum fin spacing

Copyright © 2023 The Authors. In this study, the effect of fin number and size on the solidification output of a double-tube container filled with phase change material (PCM) was analyzed numerically. By altering the fins' dimensions, the PCM's heat transfer performance is examined and compared to finless scenarios. To attain optimal performance, multiple inline configurations are explored. In addition, the initial conditions of the heat transfer fluid (HTF), including temperature and Reynolds number, are considered in the analysis. The research results show a significant impact of longer fins with higher numbers on improving the solidification rate of PCM. The solidification rate increases by 67%, 170%, 308%, and 370% for cases with 4, 9, 15, and 19 fins, respectively, all with the same fin length and initial HTF boundary condition. The best case results in a solidification time that is 4.45 times shorter compared to other fin number and dimension scenarios. The study also found that moving from Reynolds numbers 500 to 1000 and 2000 reduced discharging times by 12.9% and 22%, respectively, and increased heat recovery rates by 14.4% and 27.9%. When the HTF entrance temperature was 10°C and 15°C, the coolant temperature showed that the entire discharging time decreased by 37.5% and 23.1% relative to the solidification time when the initial temperature was 20°C. Generally, this work highlights that increasing the length and number of fins enhances thermal efficiency and the phase change process